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Home >> Jaguar >> 2014 >> XK Base, 2D Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 89 (Engine - V8 S/C 5.0L Petrol) >> Engine (V8 S/C 5.0L Petrol) >> Removal and Installation >> Oil Pan Extension >> Installation

Oil Pan Extension: Installation

WARNING: This page is about a different car, the 2011 Jaguar XKR175, 2011 Jaguar XKR, and 2010 Jaguar XKR. However, it is still accessible from the selected car via links, so may be relevant.
  1. Torque: 8 Nm
    GJ0023236
    2. CAUTION:

    Make sure that the mating faces are clean and free of foreign material.

    Use only a plastic scraper when removing the sealing material.

  2. Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
    GJ0012866
    3. NOTE: Tighten the bolts in the indicated sequence.
  3. Torque: 25 Nm
    GJ0012867
    4. CAUTION:

    Make sure that the mating faces are clean and free of foreign material.

    Use only a plastic scraper when removing the sealing material.

  4. Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
    GJ0022908
    5. NOTE: Tighten the bolts in the indicated sequence.
  5. Torque: 12 Nm
    GJ0022909
    6. CAUTION: Make sure that the mating faces are clean and free of foreign material.
  6. Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
    GJ0012159
    7. CAUTION: Make sure that the mating faces are clean and free of foreign material.
    NOTE: Install new lower timing cover.
  7. Install the bolts, but do not tighten fully at this stage.

    Special Tool(s): 303-1433

    GJ0012160
    8. NOTE: Tighten the bolts in the indicated sequence.
  8. Torque:

    M6 12 Nm

    M8 20 Nm

    GJ0012161
  9. Torque: 12 Nm
    GJ0012162
  10. Torque: 10 Nm
    G00531483
  11. Special Tool(s): 303-1442, 303-1443
    G00531503
  12. Remove the special tools.
    13. NOTE: Tighten the bolts in the indicated sequence.
  13. Torque: 11 Nm
    G00531504
  14. Torque: 11 Nm
    G00531505
  15. Torque: 11 Nm
    GJ0015956
    16. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
  16. See figure.
    GJ0012868
    17. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
  17. Torque: 11 Nm
    GJ0012856
  18. Loosen the Torx screws half a turn each.
    GJ0012856
  19. See figure.
    GJ0012869
    20. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
  20. See figure.
    GJ0012870
    21. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
  21. Torque: 11 Nm
    GJ0012859
  22. Loosen the Torx screws half a turn each.
    GJ0012859
  23. See figure.
    GJ0012871
    24. CAUTION:

    Install new high-pressure fuel supply lines.

    Lubricate only the union threads with clean engine oil.

    NOTE:

    Remove and discard the blanking caps.

    Install the bolt and unions fully finger tight before final tightening.

  24. See figure.
    G00559381
    25. CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.
    NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.
  25. Torque: 11 Nm
    GJ0012856
    26. CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.
    NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.
  26. Torque: 11 Nm
    GJ0012859
    27. NOTE:

    Do not tighten at this stage.

    Remove and discard the blanking caps.

  27. See figure.
    GJ0012992
  28. Torque:

    Unions (1) 21 Nm

    M6 (2) 11 Nm

    M8 (3) 25 Nm

    M5 nut (4) 6 Nm

    G00559382
  29. Torque:

    Unions 21 Nm

    GJ0012872
    30. NOTE:

    Install the bolt and unions finger tight before final tightening.

    Remove and discard the blanking caps.

  30. Torque:

    Unions 21 Nm

    M6 11 Nm

    G00532092
  31. Torque:

    Unions 21 Nm

    GJ0012996
  32. Torque:

    M10 29 Nm

    M6 11 Nm

    GJ0012994
  33. See figure.
    GJ0012875
  34. Torque: 25 Nm
    GJ0012137
  35. Torque:

    Unions 21 Nm

    M6 11 Nm

    GJ0013002
  36. See figure.
    GJ0012850
  37. Torque:

    Unions 21 Nm

    GJ0023238
    38. NOTE: The high-pressure fuel pumps are removed from the illustration for clarity.
  38. See figure.
    GJ0012854
  39. See figure.
    GJ0023234
  40. Torque: 40 Nm
    GJ0012926
  41. Torque: 25 Nm
    GJ0023233
  42. Torque: 25 Nm
    GJ0012911
  43. Torque: 55 Nm
    GJ0022935
  44. Torque: 12 Nm
    GJ0012845
    45. CAUTION: Install all the bolts finger tight before final tightening.
  45. Torque: 25 Nm
    GJ0012846
  46. See figure.
    GJ0013136
    47. CAUTION: Install all the bolts finger tight before final tightening.
    NOTE: Tighten the bolts in the indicated sequence.
  47. Torque: 48 Nm
    GJ0022953
    48. CAUTION:

    Install all the bolts finger tight before final tightening.

    The bolts can only be used 3 times, mark the bolts with a center punch. If 2 punch marks are visible, discard the bolts.

    Install the bolts in the noted position.

    NOTE:

    Make sure that the crankshaft is not rotated.

    Make sure the crankshaft and flexplate mating faces are clean before installation.

    Tighten the retaining bolts working diagonally.

  48. Torque:

    Stage 1: 45 Nm

    Stage 2: 90°

    GJ0012815
  49. Refer to: Removal  .
  50. Refer to: Crankshaft Pulley  .
  51. Lower the vehicle.
  52. Refer to: BATTERY DISCONNECT AND CONNECT .
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