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Home >> Jaguar >> 2014 >> XK Base, 2D Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 71 (Fuel Charging & Controls (V8 5.0L Petrol)) >> Fuel Charging And Controls (V8 5.0L Petrol) >> Removal And Installation >> Fuel Rail RH >> Installation

Fuel Rail RH: Installation

WARNING: This page is about a different car, the 2011 Jaguar XK and 2010 Jaguar XK. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install new O-ring seals.
    GJ0012977
  2. Install new Teflon seals.

    Installer, Teflon Seal (310-198)

    GJ0012978
  3. Re-shape Tool, Teflon Seal (310-199)
    GJ0012979
    4. CAUTION: If the original fuel injector is being installed, the original fuel injector clamp must installed with the fuel injector it was removed with.
  4. See figure
    GJ0012975
    5. CAUTION: If a new cylinder head has been installed then the special tool 310-200-02 without the thread must be used to install the fuel rail.
  5. Fuel Rail Installation Guide Pins - Threaded (310-200-01)

    Fuel Rail Installation Guide Pins - Unthreaded (310-200-02)

    GJ0012980
    6. CAUTION: Make sure that the area around the open fuel injector ports are clean and free of foreign material and lubricant prior to installing the fuel injector.
    CAUTION: When Installing the fuel injector(s), make sure that the Teflon seal is clean and free of foreign material and lubricant.
  6. See figure
    GJ0012981
    7. CAUTION: If new fuel injectors are installed, a new injector clamp must be installed
    CAUTION: Make sure that the fuel injector is aligned and installed into the fuel rail correctly, as noted in the removal step.
    CAUTION: Tighten the fuel rail retaining bolts a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel injector O-ring seals with clean engine oil.
  7. Torque: 20 Nm
    GJ0012982
    8. NOTE: LH shown RH similar.
  8. Fuel Rail Installation Guide Pins - Threaded (310-200-01)

    Fuel Rail Installation Guide Pins - Unthreaded (310-200-02)

    GJ0012983
    9. NOTE: LH shown RH similar.
  9. Torque: 20 Nm
    GJ0012984
    10. NOTE: LH shown RH similar.
    NOTE: Tighten in the sequence indicated.
  10. Torque:

    Bolt 2 30 Nm

    Bolt 3 30 Nm

    Bolt 1 30 Nm

    Bolt 4 30 Nm

    GJ0012985
  11. See figure
    GJ0012989
  12. Spark Plug Remover/Installer (303-1450)

    Torque: 20 Nm

    GJ0012972
    13. NOTE: LH shown RH similar.
  13. Torque: 7 Nm
    GJ0012971
    14. NOTE: LH shown RH similar.
  14. See figure
    GJ0012970
    15. CAUTION: Lubricate only  the union threads with clean engine oil.
    NOTE: Engine shown removed for clarity.
    NOTE: Install the bolt and unions finger tight before final tightening.
    NOTE: Remove and discard the blanking caps.
  15. See figure
    GJ0012991
  16. Lower the vehicle.
    17. NOTE: Do not tighten at this stage.
    NOTE: Remove and discard the blanking caps.
  17. See figure
    GJ0012992
    18. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
  18. Raise and support the vehicle.
    19. NOTE: Engine shown removed for clarity.
  19. Torque:

    Unions (1) 21 Nm

    M6 (2) 11 Nm

    M8 (3) 25 Nm

    M5 nut (4) 6 Nm

    GJ0012873
    20. NOTE: Engine shown removed for clarity.
  20. Torque: 21 Nm
    GJ0012872
    21. NOTE: Engine shown removed for clarity.
  21. Torque:

    M10 29 Nm

    M6 11 Nm

    GJ0012994
    22. NOTE: Engine shown removed for clarity.
  22. See figure
    GJ0012875
  23. Lower the vehicle.
  24. See figure
    GJ0012850
    25. NOTE: Lubricate the union threads with clean engine oil.
    NOTE: Do not tighten at this stage.
    NOTE: Remove and discard the blanking caps.
  25. See figure
    GJ0012819
  26. Torque:

    Unions 21 Nm Bolts 8 Nm

    GJ0012819
  27. Torque: 21 Nm
    GJ0012832
  28. Refer to Right Air Cleaner Outlet Intermediate Pipe information.
  29. See figure
    GJ0013229
  30. See figure
    GJ0022932
  31. Torque: 10 Nm
    GJ0025492
  32. Torque: 45 Nm
    GJ0025274
  33. Refer to Cowl Vent Screen information.
  34. Refer to Battery Disconnect and Connect information.
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