LEMON Manuals: Even more car manuals for everyone
Home >> Jaguar >> 2014 >> XK Base, 2D Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 69 (Engine (V8 5.0L Petrol)) >> Engine (V8 5.0L Petrol) >> Removal And Installation >> Timing Drive Components Assembly Part Number: TSUBAKI Timing Drive >> Installation

Timing Drive Components Assembly Part Number: TSUBAKI Timing Drive: Installation

WARNING: This page is about a different car, the 2011 Jaguar XK and 2010 Jaguar XK. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Install new friction washers.
  1. See figure
    GJ0012175
  2. Torque: 12 Nm
    GJ0012174
    • Install the special tool to the LH bank Camshafts.
    • Camshaft Rotating Tool (303-1452)
    • Torque: 10 Nm
      GJ0013993
    • Carefully rotate the camshafts if the position is not as shown.
      GJ0012177
    • Install the special tool 303-1445 to the rear of the camshafts making sure the key way's are correctly located into each slot on each of the camshafts.
      GJ0012193
    6. CAUTION: Do not overturn the camshafts.
    CAUTION: Tighten the wing nuts finger tight. Failure to follow this instruction may result in damage to the components.
    • Using a suitable tool, carefully rock the camshaft clockwise then anti-clockwise. Turn the special tool locking nuts until there is no movement left in camshafts.
    • Repeat steps 3- 6 for the camshafts on the other cylinder head.
      GJ0012179
    7. CAUTION: Do not allow the camshaft to rotate.
    CAUTION: If the VVT is knocked or dropped then the VVT must be replaced.
    NOTE: Do not tighten at this stage.
    • Install the timing chain with the variable valve timing (VVT) units.
      GJ0012173
    • Make sure that all the timing chain alignment marks are in the positions shown.
      GJ0012180
  9. Torque: 25 Nm
    GJ0013992
    10. CAUTION: Do not release the timing chain tensioner locking pin at this stage.
  10. Torque: 10 Nm
    GJ0013991
    11. CAUTION: Do not allow the camshafts to rotate.
    CAUTION: If the VVT is knocked or dropped then the VVT must be replaced.
    NOTE: Do not tighten at this stage.
    • Install the timing chain with the VVT units.
      GJ0012169
    • Make sure that all the timing chain alignment marks are in the positions shown.
      GJ0012183
  13. Torque: 25 Nm
    GJ0013990
    14. CAUTION: Do not release the timing chain tensioner locking pin at this stage.
  14. Torque: 10 Nm
    GJ0013989
  15. See figure
    GJ0013994
    16. CAUTION: Do not use mechanical force.
  16. Make sure that the tensioners are fully deployed.
  17. See figure
    GJ0013995
    18. CAUTION: Do not use mechanical force.
  18. Make sure that the tensioners are fully deployed.
    • Release and reposition the oil suction tube to one side.
      GJ0012186
    1. Install the special tool.
    2. Tensioner Tool (303-1482)
      GJ0012187
    21. CAUTION: Apply the torque to the end of the special tool.
    CAUTION: Make sure that the torque wench is aligned with the special tool as illustrated in the graphic.
    • Install the torque wrench to the special tool.
    • Torque: 35 Nm
      GJ0012188
    22. CAUTION: Make sure that the torque wrench does not move whilst tightening the VVT bolts.
    NOTE: Make sure to tighten the exhaust VVT unit bolts first.
    • Torque: 32 Nm
    • Tensioner Tool (303-1482)
      GJ0012189
    • Install the oil suction tube.
    • Torque: 10 Nm
      GJ0012186
    • Install the special tool.
    • Tensioner Tool (303-1482)
      GJ0012190
    25. CAUTION: Apply the torque to the end of the special tool.
    CAUTION: Make sure that the torque wench is aligned with the special tool as illustrated in the graphic.
    1. Install the torque wrench to the special tool.

      Tensioner Tool (303-1482)

    2. Torque: 35 Nm
      GJ0012191
    26. CAUTION: Make sure that the torque wrench does not move whilst tightening the VVT bolts.
    NOTE: Make sure to tighten the inlet VVT unit bolts first.
  26. Torque: 32 Nm
    GJ0012192
    • Remove the special tool.
      GJ0012193
    • Remove the special tool.
      GJ0012178
    • Remove the special tool.
    • Timing Tool (303-1447)
      GJ0012164
    • Install the special tool.
    • Locking Tool (303-1448)
      GJ0012194
    31. CAUTION: Install the crankshaft pulley bolt with an M16 washer to prevent damage to the crankshaft on installation.
  31. Torque: 50 Nm
    GJ0012195
    • Remove the special tool.
    • Locking Tool (303-1448)
      GJ0012194
  33. Rotate the engine two complete turns clockwise.
    • Install the special tool.
    • Locking Tool (303-1448)
      GJ0012194
  35. See figure
    GJ0012195
    • Remove the special tool.
    • Locking Tool (303-1448)
      GJ0012194
    37. CAUTION: Only rotate the crankshaft clockwise.
    • Install the special tool.
    • Timing Tool (303-1447)
      GJ0012164
    38. CAUTION: If the special tool cannot be installed, return to step 22 of the installation until the special tool 303-1445 is installed correctly.
    CAUTION: If directed to step 22, make sure that the VVT unit retaining bolts are loosened prior to installing the special tool(s).
  38. Install the special tool.
    GJ0012193
    39. CAUTION: If the special tool cannot be installed, the timing chain installation steps must be repeated.
  39. Install the special tool.
    GJ0012178
    • Remove the special tool.
      GJ0012193
    • Remove the special tool.
    • Timing Tool - Camshaft Alignment (303-1445)
      GJ0012178
    • Remove the special tool.
    • Timing Tool (303-1447)
      GJ0012164
  43. Torque: 10 Nm
    GJ0012163
  44. Refer to TIMING COVER information.
  45. Connect the battery ground cable. Refer to Battery Disconnect and Connect information.
scientia non olet · About LEMON Manuals