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Home >> Jaguar >> 2014 >> XK Base, 2D Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 69 (Engine (V8 5.0L Petrol)) >> Engine (V8 5.0L Petrol) >> Removal And Installation >> Oil Pan Extension >> Installation

Oil Pan Extension: Installation

WARNING: This page is about a different car, the 2011 Jaguar XK and 2010 Jaguar XK. However, it is still accessible from the selected car via links, so may be relevant.
  1. Torque: 8 Nm
    GJ0023236
    2. CAUTION: Make sure that the mating faces are clean and free of foreign material.
    CAUTION: Use only a plastic scraper when removing the sealing material.
    • Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
      GJ0012866
    3. NOTE: Tighten the bolts in the indicated sequence.
  3. Torque: 25 Nm
    GJ0012867
    4. CAUTION: Make sure that the mating faces are clean and free of foreign material.
    CAUTION: Use only a plastic scraper when removing the sealing material.
    • Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
      GJ0022908
    5. NOTE: Tighten the bolts in the indicated sequence.
  5. Torque: 12 Nm
    GJ0022909
  6. Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
    GJ0012159
    7. CAUTION: Make sure that the mating faces are clean and free of foreign material.
    NOTE: Install new lower timing cover.
  7. Install the bolts, but do not tighten fully at this stage.

    Lower Timing Cover Alignment tool (303-1433)

    GJ0012160
    8. NOTE: Tighten the bolts in the indicated sequence.
    • Torque:

      M6 12 Nm

      M8 20 Nm

      GJ0012161
  9. Remove the special tool.
  10. Torque: 12 Nm
    GJ0012162
  11. Torque: 10 Nm
    GJ0012163
  12. Rear Crankshaft Seal Installer (303-1442)

    Rear Crankshaft Cover Alignment Tool (303-1443)

    GJ0012812
  13. Remove the special tools.
    14. NOTE: Tighten the bolts in the indicated sequence.
  14. Torque: 11 Nm
    GJ0012813
  15. Torque: 11 Nm
    GJ0012814
    • Torque: 11 Nm
      GJ0015956
    17. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
  17. See figure
    GJ0012868
    18. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
    • Torque: 11 Nm
      GJ0012856
  19. Loosen the Torx screws half a turn each.
    GJ0012856
  20. See figure
    GJ0012869
    21. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
  21. See figure
    GJ0012870
    22. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
    • Torque: 11 Nm
      GJ0012859
  23. Loosen the Torx screws half a turn each.
    GJ0012859
  24. See figure
    GJ0012871
    25. CAUTION: Install new high-pressure fuel supply lines.
    CAUTION: Lubricate only the union threads with clean engine oil.
    NOTE: Remove and discard the blanking caps.
    NOTE: Install the bolt and unions fully finger tight before final tightening.
  25. See figure
    GJ0012991
    26. CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.
    NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.
    • Torque: 11 Nm
      GJ0012856
    27. CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.
    NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.
    • Torque: 11 Nm
      GJ0012859
    28. NOTE: Do not tighten at this stage.
    NOTE: Remove and discard the blanking caps.
  28. See figure
    GJ0012992
    • Torque:

      Unions (1) 21 Nm

      M6 (2) 11 Nm

      M8 (3) 25 Nm

      M5 nut (4) 6 Nm

      GJ0012873
    GJ0012872
    1. Torque:

      Unions 21 Nm

    31. NOTE: Install the bolt and unions finger tight before final tightening.
    NOTE: Remove and discard the blanking caps.
    • Torque:

      Unions 21 Nm

      M6 11 Nm

      GJ0012995
    • Torque:

      Unions 21 Nm

      GJ0012996
  33. Torque:

    M10 29 Nm

    M6 11 Nm

    GJ0012994
  34. See figure
    GJ0012875
  35. Torque: 25 Nm
    GJ0012137
  36. Torque:

    Unions 21 Nm

    M6 8 Nm

    GJ0012819
  37. See figure
    GJ0012850
  38. Torque: - 21 Nm
    GJ0023237
    39. NOTE: The high-pressure fuel pumps are removed from the illustration for clarity.
  39. See figure
    GJ0012854
  40. See figure
    GJ0023234
  41. Torque: 40 Nm
    GJ0012926
  42. Torque: 25 Nm
    GJ0023233
  43. Torque: 12 Nm
    GJ0012845
    44. CAUTION: Install all the bolts finger tight before final tightening.
  44. Torque: 25 Nm
    GJ0012846
  45. See figure
    GJ0013136
    46. CAUTION: Install all the bolts finger tight before final tightening.
    NOTE: Tighten the bolts in the indicated sequence.
  46. Torque: 48 Nm
    GJ0022953
    47. CAUTION: Install all the bolts finger tight before final tightening.
    CAUTION: The bolts can only be used 3 times, mark the bolts with a center punch. If 2 punch marks are visible, discard the bolts.
    CAUTION: Install the bolts in the noted position.
    NOTE: Make sure that the crankshaft is not rotated.
    NOTE: Make sure the crankshaft and flexplate mating faces are clean before installation.
    NOTE: Tighten the retaining bolts working diagonally.
  47. Torque:

    Stage 1: 45 Nm

    Stage 2: 90°

    GJ0012815
  48. Refer to ENGINE .
  49. Refer to Crankshaft Pulley .
  50. Lower the vehicle.
  51. Refer to Battery Disconnect and Connect information.
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