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Home >> Jaguar >> 2014 >> XK Base, 2D Coupe >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - V8 N/A 5.0L Petrol -- XK/X150 >> Engine - V8 N/A 5.0L Petrol >> Timing Drive Components - Assembly Part Number: INA Timing Drive >> Removal And Installation >> Installation

Removal And Installation: Installation

    CAUTION: Install a new friction washer.
  1. G11285274
  2. G11285273

    Torque Specification: 12 Nm 

  3. G11300130
    • Install the special tool to each Camshaft.
    • Special Tool(s):  303-1452
    • Torque Specification: 10 Nm 
  4. G11285278
    • Carefully rotate the camshafts if the position is not as shown.
    5. CAUTION:
    • Do not overturn the camshafts.
    • Tighten the wing nuts finger tight. Failure to follow this instruction may result in damage to the components.
  5. multimedia:A supplement to the article is available.
    • Special Tool(s):  303-1452
    • Using a suitable tool, carefully rock the camshaft clockwise then anti-clockwise. Turn the special tool locking nuts until there is no movement left in camshafts. Repeat this step for both camshafts.
  6. G11300130
    • Remove the special tool from each Camshaft.
    • Special Tool(s):  303-1452
    7. CAUTION:
    • Do not allow the camshaft to rotate.
    • If the VVT is knocked or dropped then new VVT(s) must be installed.
  7. G11300134
    • Install the timing chain with the VVT units.
  8. NOTE: Install the bolts finger tight at this stage.
    G11285271
  9. G11285282
    • Make sure that all the timing chain alignment marks are in the positions shown.
    10. CAUTION:
    • If the vehicle is fitted with components shown in section 1 of the illustration, these must be replaced with components shown in section (2).
    • Do not attempt to install the components shown in section 1 of the illustration, as damage to the engine may occur.
  10. G11285442

    Using the illustration, identify which timing chain tensioner and guide is currently fitted to the vehicle. Make sure the vehicle is assembled using components shown in section (2) of the illustration only.

  11. G11285443
  12. G11285440

    Torque Specification: 25 Nm 

    13. CAUTION:
    • If the vehicle is Installed with components shown in section 1 of the illustration, these must be replaced with components shown in section (2).
    • Do not attempt to install the components shown in section 1 of the illustration, as damage to the engine may occur.
  13. multimedia:A supplement to the article is available.

    Before installing the timing chain tensioners, use the illustration shown to identify which timing chain tensioner is currently fitted to the vehicle. Make sure the vehicle is assembled using components shown in section (2) of the illustration only. If a new timing chain tensioner is installed, do not deploy the tensioner pin and proceed to the next step. If the tensioner to be installed has previously been deployed, make sure the attached animation is followed to make sure the tensioner is set correctly, failure to do this may result in damage to the engine.

    14. CAUTION: Do not release the timing chain tensioner locking pin at this stage.
  14. multimedia:A supplement to the article is available.

    Before installing the timing chain tensioners, make sure the attached animation is followed to ensure the tensioner is set correctly, failure to do this may result in damage to the engine.

    Torque Specification: 12 Nm 

  15. G11285447

    Apply and maintain tension on the component.

  16. G11285448

    Release the retaining pin.

  17. G11285450

    The piston should apply tension to the timing chain guide.

    18. CAUTION: Make sure the tension is maintained.
  18. G11287083

    Using considerable force, move the timing chain guide away from the tensioner to allow the first stage ratchet mechanism to be applied.

  19. G11285451

    If the piston can be pushed back, the tensioner is not correct.

    Repeat steps  13- 19.

  20. G11300146
    • Install the special tool to each Camshaft.
    • Special Tool(s):  303-1452
    • Torque Specification: 10 Nm 
  21. G11285278
    CAUTION:
    • Do not overturn the camshafts.

    Carefully rotate the camshafts if the position is not as shown.

    22. CAUTION:
    • Do not overturn the camshafts.
    • Tighten the wing nuts finger tight. Failure to follow this instruction may result in damage to the components.
  22. multimedia:A supplement to the article is available.
    • Special Tool(s):  303-1452
    • Using a suitable tool, carefully rock the camshaft clockwise then anti-clockwise. Turn the special tool locking nuts until there is no movement left in camshafts. Repeat this step for both camshafts.
  23. G11300146
    • Remove the special tool from each Camshaft.
    • Special Tool(s):  303-1452
    24. CAUTION:
    • Do not allow the camshafts to rotate.
    • If the VVT is knocked or dropped then new VVT(s) must be installed.
  24. G11300150
    • Install the timing chain with the VVT units.
    25. NOTE: Install the bolts finger tight at this stage.
  25. G11285267
  26. G11285287
    • Make sure that all the timing chain alignment marks are in the positions shown.
    27. CAUTION:
    • If the vehicle is fitted with components shown in section 1 of the illustration, these must be replaced with components shown in section (2).
    • Do not attempt to install the components shown in section 1 of the illustration, as damage to the engine may occur.
  27. G11285442

    Using the illustration, identify which timing chain tensioner and guide is currently fitted to the vehicle. Make sure the vehicle is assembled using components shown in section (2) of the illustration only.

  28. G11285266

    Torque Specification: 25 Nm 

    29. CAUTION:
    • If the vehicle is Installed with components shown in section 1 of the illustration, these must be replaced with components shown in section (2).
    • Do not attempt to install the components shown in section 1 of the illustration, as damage to the engine may occur.
  29. multimedia:A supplement to the article is available.

    Before installing the timing chain tensioners, use the illustration shown to identify which timing chain tensioner is currently fitted to the vehicle. Make sure the vehicle is assembled using components shown in section (2) of the illustration only. If a new timing chain tensioner is installed, do not deploy the tensioner pin and proceed to the next step. If the tensioner to be installed has previously been deployed, make sure the attached animation is followed to make sure the tensioner is set correctly, failure to do this may result in damage to the engine.

    30. CAUTION: Do not release the timing chain tensioner locking pin at this stage.
  30. multimedia:A supplement to the article is available.

    Before installing the timing chain tensioners, make sure the attached animation is followed to ensure the tensioner is set correctly, failure to do this may result in damage to the engine.

    Torque Specification: 12 Nm 

  31. G11285464

    Apply and maintain tension on the component.

  32. G11285465
    1. 6. Release the retaining pin.
    33. NOTE: Left hand illustration shown, Right hand is similar.
  33. G11285450

    The piston should apply tension to the timing chain guide.

    34. CAUTION: Make sure the tension is maintained.
    NOTE: Left hand illustration shown, Right hand is similar.
  34. G11287083

    Using considerable force, move the timing chain guide away from the tensioner to allow the first stage ratchet mechanism to be applied.

    35. NOTE: Left hand illustration shown, Right hand is similar.
  35. G11285451

    If the piston can be pushed back, the tensioner is not correct.

    Repeat steps  27- 31.

  36. G11285293
    • Install the special tool.
    • Special Tool(s):  303-1482
    37. CAUTION:
    • Apply the torque to the end of the special tool.
    • Make sure that the torque wrench is aligned with the special tool as illustrated in the graphic.
  37. G11285294
    • Install the torque wrench to the special tool.
    • Torque Specification: 35 Nm 
    38. CAUTION: Make sure that the torque wrench does not move while tightening the VVT bolts.
    NOTE: Make sure to tighten the exhaust VVT unit bolts first.
  38. G11285295
    1. Torque Specification: 32 Nm 
    2. Special Tool(s):  303-1482
  39. G11508376

    Install the oil drain tube.

    Torque Specification: 10 Nm 

  40. G11285279
    • Remove the special tool.
    • Special Tool(s):  303-1445
  41. G11285297
    • Install the special tool.
    • Special Tool(s):  303-1482
    42. CAUTION:
    • Apply the torque to the end of the special tool.
    • Make sure that the torque wrench is aligned with the special tool as illustrated in the graphic.
  42. G11285298
    • Install the torque wrench to the special tool.
    • Torque Specification: 35 Nm 
    43. CAUTION: Make sure that the torque wrench does not move while tightening the VVT bolts.
    NOTE: Make sure to tighten the inlet VVT unit bolts first.
  43. G11285299

    Torque Specification: 32 Nm 

  44. G11285300
    • Remove the special tool.
    • Special Tool(s):  303-1445
  45. G11284856
    • Remove the special tool.
    • Special Tool(s):  303-1447
  46. G11284915
    • Remove the special tool.
    • Special Tool(s):  JLR-303-1304
    47. CAUTION: An M16 washer must be used to prevent damage to the crankshaft on installation.
  47. G11285304

    Install the crankshaft pulley bolt.

    Torque Specification: 20 Nm 

  48. Rotate the engine two complete turns clockwise.
    49. CAUTION: Only rotate the crankshaft clockwise.
  49. G11284856

    Install the special tool.

    Special Tool(s):  303-1447

    50. CAUTION: If the special tool cannot be installed, the timing chain installation steps must be repeated.
  50. G11285300

    Install the special tool. If the special tool cannot be installed, remove both timing chains and components and repeat the process from step  3 of the installation until the special tool 303-1445 is installed correctly.

    Special Tool(s):  303-1445

    51. CAUTION: If the special tool cannot be installed, the timing chain installation steps must be repeated.
  51. G11285279

    Install the special tool. If the special tool cannot be installed, remove both timing chains and components and repeat the process from step  3 of the installation until the special tool 303-1445 is installed correctly.

  52. G11285300
    • Remove the special tool.
  53. G11285279
    • Remove the special tool.
  54. G11284856
    • Remove the special tool.
    • Special Tool(s):  303-1447
  55. G11285263

    Torque Specification: 10 Nm 

  56. G11285304

    Remove the crankshaft pulley bolt.

  57. Refer to: Timing Cover
  58. Connect the battery ground cable.

    Refer to: Battery Disconnect and Connect

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