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Home >> Jaguar >> 2014 >> XK Base, 2D Coupe >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - V8 N/A 5.0L Petrol -- XK/X150 >> Engine - V8 N/A 5.0L Petrol >> Oil Pan Extension >> Removal And Installation >> Installation

Removal And Installation: Installation

  1. G11285171

    Torque Specification: 8 Nm 

    2. CAUTION:
    • Make sure that the mating faces are clean and free of foreign material.
    • Use only a plastic scraper when removing the sealing material.
  2. G11285173
    • Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
    3. NOTE: Tighten the bolts in the indicated sequence.
    Fig 1: Oil Pan Extension Bolt Tightening Sequence
    GJ0012867Courtesy of OF JAGUAR

  3. Torque Specification: 25 Nm 

    4. CAUTION:
    • Make sure that the mating faces are clean and free of foreign material.
    • Use only a plastic scraper when removing the sealing material.
  4. G11540777
    • Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
    5. NOTE: Tighten the bolts in the indicated sequence.
    Fig 2: Oil Pan Bolt Tightening Sequence
    GJ0022909Courtesy of OF JAGUAR

  5. Torque Specification: 12 Nm 

  6. G11540779

    Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.

    7. CAUTION: Make sure that the mating faces are clean and free of foreign material.
    NOTE: Install new lower timing cover.
  7. G11285178

    Install the bolts, but do not tighten fully at this stage.

    Special Tool(s):  303-1433

    8. NOTE: Tighten the bolts in the indicated sequence.
    Fig 3: Lower Timing Cover Bolt Tightening Sequence
    G11285180Courtesy of OF JAGUAR
    • Torque Specification: 

      M6 12 Nm 

      M8 20 Nm 

  9. Remove the special tool.
  10. G11540782

    Torque Specification: 12 Nm 

  11. G11284855

    Torque Specification: 10 Nm 

  12. G11285182

    Special Tool(s):  303-1442, 303-1443

  13. Remove the special tools.
    14. NOTE: Tighten the bolts in the indicated sequence.
    Fig 4: Rear Cover Bolts Tightening Sequence
    G11285184Courtesy of OF JAGUAR

  14. Torque Specification: 11 Nm 

  15. G11540786

    Torque Specification: 11 Nm 

  16. G11285164
    • Torque Specification: 11 Nm 
    17. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
  17. G11285186
    18. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
  18. G11285187
    • Torque Specification: 11 Nm 
  19. G11285187

    Loosen the Torx screws half a turn each.

  20. G11508141
    21. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
  21. G11285189
    22. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
  22. G11285190
    • Torque Specification: 11 Nm 
  23. G11285190

    Loosen the Torx screws half a turn each.

  24. G11285192
    25. CAUTION:
    • Install new high-pressure fuel supply lines.
    • Lubricate only the union threads with clean engine oil.
    NOTE:
    • Remove and discard the blanking caps.
    • Install the bolt and unions fully finger tight before final tightening.
  25. G11285195
    26. CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.
    NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.
  26. G11285187
    • Torque Specification: 11 Nm 
    27. CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.
    NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.
  27. G11285190
    • Torque Specification: 11 Nm 
    28. NOTE:
    • Do not tighten at this stage.
    • Remove and discard the blanking caps.
  28. G11285196
  29. G11285197
    • Torque Specifications: 

      Unions (1) 21 Nm 

      M6 (2) 11 Nm 

      M8 (3) 25 Nm 

      M5 nut (4) 6 Nm 

  30. G11285198
    • Torque Specification: 

      Unions 21 Nm 

    31. NOTE:
    • Install the bolt and unions finger tight before final tightening.
    • Remove and discard the blanking caps.
  31. G11288126
    • Torque Specifications: 

      Unions 21 Nm 

      M6 11 Nm 

  32. G11508153
    • Torque Specification: 

      Unions 21 Nm 

  33. G11285201

    Torque Specification: 

    M10 29 Nm 

    M6 11 Nm 

  34. G11285155
  35. G11284999

    Torque Specification: 25 Nm 

  36. G11285092

    Torque Specification: 

    Unions 21 Nm 

    M6 8 Nm 

  37. G11285152
  38. G11285205

    Torque Specification: 

    Unions 21 Nm 

    39. NOTE: The high-pressure fuel pumps are removed from the illustration for clarity.
  39. G11286770
  40. G11285150
  41. G11285355

    Torque Specification: 40 Nm 

  42. G11285356

    Torque Specification: 25 Nm 

  43. G11285147

    Torque Specification: 12 Nm 

    44. CAUTION: Install all the bolts finger tight before final tightening.
  44. G11292984

    Torque Specification: 25 Nm 

  45. G11285144
    46. CAUTION: Install all the bolts finger tight before final tightening.
    NOTE: Tighten the bolts in the indicated sequence.
    Fig 5: Generator Bolt Tightening Sequence
    GJ0022953Courtesy of OF JAGUAR

  46. Torque Specification: 48 Nm 

    47. CAUTION:
    • Install all the bolts finger tight before final tightening.
    • The bolts can only be used 3 times, mark the bolts with a center punch. If 2 punch marks are visible, discard the bolts.
    • Install the bolts in the noted position.
    NOTE:
    • Make sure that the crankshaft is not rotated.
    • Make sure the crankshaft and flexplate mating faces are clean before installation.
    • Tighten the retaining bolts working diagonally.
  47. G11540818

    Torque Specification: 

    Stage 1: 45 Nm 

    Stage 2: 90° 

  48. Refer to: Engine 
  49. Refer to: Crankshaft Pulley 
  50. Lower the vehicle.
  51. Refer to: Battery Disconnect and Connect
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