Removal And Installation: Removal

Refer to: Battery Disconnect and Connect

Raise and support the vehicle.

Remove the FEAD belt.

Using a suitable hydraulic jack, support the engine.

Remove the component.

Remove and discard the high-pressure fuel supply lines.

Install new high-pressure fuel supply lines. Loosely position the high pressure fuel pipes but do not tighten the unions at this stage.

Install the component.

Torque Specification: 48 Nm 

Remove the special tool.

Torque Specification: 48 Nm 

• Install the driveplate locking tool.
• Vehicles without auto stop/start system. Special Tool(s): 303-1448 
• Vehicles with auto stop/start system. Special Tool(s): JLR-303-1304 

Install the crankshaft pulley bolt.

Torque Specification: 20 Nm 

Remove the crankshaft position sensor.

Rotate the crankshaft clockwise until the crankshaft keyway is positioned as indicated in the illustration.

Make sure that the special tool is correctly located.

Special Tool(s):  303-1447

Install the crankshaft position sensor.

Torque Specification: 10 Nm 

Check that the position of the Variable Valve Timing (VVT) unit and crankshaft keyway are positioned as indicated. If the VVT units are not positioned as indicated, rotate the crankshaft clockwise until the correct crankshaft keyway and VVT unit positions are achieved.

Loosely install the tie strap around the timing chain guide on the non-tensioned side and the timing chain on the tensioned side, as illustrated.

1. Carefully position the tie strap between the timing chain and the timing chain guide, as shown in the illustration.
2. Apply sufficient tension to the tie strap to limit the chain movement while the timing chain tensioner and timing chain guide are removed.

Remove the timing chain tensioner.

Remove the timing chain guide bolt.

Remove the timing chain guide.

Using the illustration, identify which timing chain tensioner and guide is currently fitted to the vehicle. Make sure the vehicle is assembled using components shown in section (2) of the illustration only.

Install the timing chain guide.

Install the timing chain guide bolt.

Torque Specification: 25 Nm 

Before installing the timing chain tensioners, use the illustration shown to identify which timing chain tensioner is currently fitted to the vehicle. Make sure the vehicle is assembled using components shown in section (2) of the illustration only. If a new timing chain tensioner is installed, do not deploy the tensioner pin and proceed to the next step. If the tensioner to be installed has previously been deployed, make sure the attached animation is followed to make sure the tensioner is set correctly, failure to do this may result in damage to the engine.

Install the timing chain tensioner.

Torque Specification: 12 Nm 

Apply and maintain tension on the component.

Remove the timing chain tensioner retaining pin and release the timing chain guide.

Remove and discard the tie strap.

The timing chain tensioner piston should apply tension to the timing chain guide.

The timing chain tensioner must maintain tension on the chain guide. If the piston can be pushed back so the chain guide contacts with the body of the tensioner, the tensioner is not correct. Repeat steps  65- 71.

Rotate the crankshaft clockwise 90 degrees until the crankshaft keyway is positioned as indicated in the illustration.

Check that the position of the Variable Valve Timing (VVT) unit and crankshaft keyway are positioned as indicated. If the VVT units are not positioned as indicated, rotate the crankshaft clockwise until the correct crankshaft keyway and VVT unit positions are achieved.

Loosely install the tie strap around the timing chain guide on the non-tensioned side and the timing chain on the tensioned side, as illustrated.

1. Carefully manipulate the tie strap between the timing chain and the timing chain guide, to the position illustrated.
2. Apply sufficient tension to the tie strap; allowing the timing chain to remain under tension, while the timing chain tensioner and timing chain guide are removed.

Remove the timing chain tensioner.

Remove the timing chain guide bolt.

Remove the timing chain guide.

Using the illustration, identify which timing chain tensioner and guide is currently fitted to the vehicle. Make sure the vehicle is assembled using components shown in section (2) of the illustration only.

Install the timing chain guide.

Install the timing chain guide bolt.

Torque Specification: 25 Nm 

Before installing the timing chain tensioners, use the illustration shown to identify which timing chain tensioner is currently fitted to the vehicle. Make sure the vehicle is assembled using components shown in section (2) of the illustration only. If a new timing chain tensioner is installed, do not deploy the tensioner pin and proceed to the next step. If the tensioner to be installed has previously been deployed, make sure the attached animation is followed to make sure the tensioner is set correctly, failure to do this may result in damage to the engine.

Before installing the timing chain tensioners, make sure the attached animation is followed to ensure the tensioner is set correctly, failure to do this may result in damage to the engine.

Torque Specification: 12 Nm 

Apply and maintain tension on the component.

Remove the timing chain tensioner retaining pin and release the timing chain guide.

Remove and discard the tie strap.

The piston should apply tension to the timing chain guide.

Fig 1:

Courtesy of OF JAGUAR

• Install the driveplate locking tool.
• Vehicles without auto stop/start system. Special Tool(s): 303-1448 
• Vehicles with auto stop/start system. Special Tool(s): JLR-303-1304 

Remove the crankshaft pulley bolt.