Removal And Installation: Installation

WARNING: This page is about a different car, the 2015 Jaguar XK, 2014 Jaguar XK, 2013 Jaguar XK, and 2012 Jaguar XK. However, it is still accessible from the selected car via links, so may be relevant.

Torque Specification: 8 Nm

CAUTION:

Make sure that the mating faces are clean and free of foreign material.
Use only a plastic scraper when removing the sealing material.

- Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.

NOTE: Tighten the bolts in the indicated sequence.

Fig 1: Oil Pan Extension Bolt Tightening Sequence

GJ0012867

Courtesy of OF JAGUAR

Torque Specification: 25 Nm

CAUTION:

Make sure that the mating faces are clean and free of foreign material.
Use only a plastic scraper when removing the sealing material.

- Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.

NOTE: Tighten the bolts in the indicated sequence.

Fig 2: Oil Pan Bolt Tightening Sequence

GJ0022909

Courtesy of OF JAGUAR

Torque Specification: 12 Nm
Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.

CAUTION: Make sure that the mating faces are clean and free of foreign material.

NOTE: Install new lower timing cover.

Install the bolts, but do not tighten fully at this stage.

Special Tool(s): 303-1433

NOTE: Tighten the bolts in the indicated sequence.

Fig 3: Lower Timing Cover Bolt Tightening Sequence

G11285180

Courtesy of OF JAGUAR

- Torque Specification:
  M6 12 Nm
  
  M8 20 Nm
Remove the special tool.
Torque Specification: 12 Nm
Torque Specification: 10 Nm
Special Tool(s): 303-1442, 303-1443
Remove the special tools.

NOTE: Tighten the bolts in the indicated sequence.

Fig 4: Rear Cover Bolts Tightening Sequence

G11285184

Courtesy of OF JAGUAR

Torque Specification: 11 Nm
Torque Specification: 11 Nm
- Torque Specification: 11 Nm

NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.

CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.

NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.

- Torque Specification: 11 Nm
Loosen the Torx screws half a turn each.

NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.

CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.

NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.

- Torque Specification: 11 Nm
Loosen the Torx screws half a turn each.

CAUTION:

Install new high-pressure fuel supply lines.
Lubricate only the union threads with clean engine oil.

NOTE:

Remove and discard the blanking caps.
Install the bolt and unions fully finger tight before final tightening.

CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.

NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.

- Torque Specification: 11 Nm

CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.

NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.

- Torque Specification: 11 Nm

NOTE:

Do not tighten at this stage.
Remove and discard the blanking caps.

- Torque Specifications:
  Unions (1) 21 Nm
  
  M6 (2) 11 Nm
  
  M8 (3) 25 Nm
  
  M5 nut (4) 6 Nm
- Torque Specification:
  Unions 21 Nm

NOTE:

Install the bolt and unions finger tight before final tightening.
Remove and discard the blanking caps.

- Torque Specifications:
  Unions 21 Nm
  
  M6 11 Nm
- Torque Specification:
  Unions 21 Nm
Torque Specification:

M10 29 Nm

M6 11 Nm
Torque Specification: 25 Nm
Torque Specification:

Unions 21 Nm

M6 8 Nm
Torque Specification:

Unions 21 Nm

NOTE: The high-pressure fuel pumps are removed from the illustration for clarity.

Torque Specification: 40 Nm
Torque Specification: 25 Nm
Torque Specification: 12 Nm

CAUTION: Install all the bolts finger tight before final tightening.

Torque Specification: 25 Nm

CAUTION: Install all the bolts finger tight before final tightening.

NOTE: Tighten the bolts in the indicated sequence.

Fig 5: Generator Bolt Tightening Sequence

GJ0022953

Courtesy of OF JAGUAR

Torque Specification: 48 Nm

CAUTION:

Install all the bolts finger tight before final tightening.
The bolts can only be used 3 times, mark the bolts with a center punch. If 2 punch marks are visible, discard the bolts.
Install the bolts in the noted position.

NOTE:

Make sure that the crankshaft is not rotated.
Make sure the crankshaft and flexplate mating faces are clean before installation.
Tighten the retaining bolts working diagonally.

Torque Specification:

Stage 1: 45 Nm

Stage 2: 90°
Refer to: Engine
Refer to: Crankshaft Pulley
Lower the vehicle.
Refer to: Battery Disconnect and Connect