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Home >> Jaguar >> 2012 >> XKR 2D Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 95 (Engine - V8 N/A 5.0L Petrol -- XK/X150) >> Engine - V8 N/A 5.0L Petrol >> Crankshaft Pulley >> Removal And Installation >> Installation

Removal And Installation: Installation

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  1. G11284932
    1. Apply RTV sealant to the crankshaft pulley keyway.
    2. Make sure that the RTV sealant is applied in a 2mm diameter bead.
    3. Make sure that when the RTV sealant is applied that the RTV sealant is level with the top of the keyway.
    2. CAUTION: Install a new friction washer before installing the crankshaft pulley.
    NOTE:
    • Make sure to clean the threads in the end of the crankshaft and that the crank nose is free of any foreign materials.
    • Some variation in the illustrations may occur, but the essential information is always correct.
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  3. G11284925

    Install the special tool.

  4. G11284935
    • Install the special tool.
    • Special Tool(s): 303-1439
    • Torque Specification: 25 Nm 
  5. G11284936

    Install the special tool.

    6. CAUTION: Rotate the crankshaft pulley installation tool until the pulley is fully located, do not over tighten. Failure to do this may result in damage to the components.
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  7. G11284936

    Remove the special tool.

  8. G11284935
    • Remove the special tool.
  9. G11284925

    Remove the special tool.

  10. G11284924
    NOTE:
    • The original M10 bolts can be reused.

    Clean the original crankshaft pulley bolts and apply loctite 270 to the threads before installation.

    • Torque Specification: 65 Nm 
    11. WARNING: Make sure that a new bolt is installed.
    CAUTION: Tighten the component finger tight first.
  11. G11284923

    Install a new crankshaft damper bolt.

    12. NOTE: The illustration shows the tool positioning for LH threaded crankshaft damper bolts, RH threaded crankshaft bolts will require the tool position to be the opposite direction.
  12. G11285742

    Torque Specification: 25 Nm 

    13. NOTE: The illustration shows the tool positioning for LH threaded crankshaft damper bolts, RH threaded crankshaft bolts will require the tool position to be the opposite direction.
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    Using a suitable stand, support the special tool.

  14. G11285712
    • Remove the special tool.
    • Vehicles without Auto stop/start system.

      Special Tool(s):  303-1448

    • Vehicles with Auto stop/start system.

      Special Tool(s):  JLR-303-1304

    15. NOTE:
    • The use of a torque multiplier capable of 600Nm will be required.
    • The illustration shows the tool positioning for LH threaded crankshaft damper bolts, RH threaded crankshaft bolts will require the tool position to be the opposite direction.
  15. G11285745

    Tighten the crankshaft pulley bolt. Make sure that the socket is turned through 270 degrees not the torque wrench.

    Torque Specification: 

    Stage 1: 200 Nm 

    Stage 2: 270° 

  16. G11285712
    • Install the special tool.
    • Vehicles without Auto stop/start system.

      Special Tool(s):  303-1448

    • Vehicles with Auto stop/start system.

      Special Tool(s):  JLR-303-1304

  17. G11284943

    Remove the special tools.

  18. G11284916
    NOTE:
    • The original M10 bolts can be reused.

    Clean the original crankshaft pulley bolts and apply loctite 270 to the threads before installation.

    • Torque Specification: 65 Nm 
  19. G11285712
    • Remove the special tool.
    • Vehicles without Auto stop/start system.

      Special Tool(s):  303-1448

    • Vehicles with Auto stop/start system.

      Special Tool(s):  JLR-303-1304

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  21. G11285711
  22. Install the starter motor.

    Refer to: Starter Motor

  23. Install the cooling fan.

    Refer to: Cooling Fan Motor and Shroud - V8 S/C 5.0L Petrol

  24. Refer to: Battery Disconnect and Connect
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