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Home >> Jaguar >> 2012 >> XKR 2D Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 94 (Fuel Charging & Controls - V8 N/A 5.0L Petrol -- XK/X150) >> Fuel Charging And Controls - V8 N/A 5.0L Petrol >> Left Fuel Rail >> Removal And Installation >> Installation

Removal And Installation: Installation

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  1. G11288044

    Install new O-ring seals.

  2. G11288046

    Install new Teflon seals.

    Special Tool(s):  310-198

  3. G11288047

    Special Tool(s):  310-199

  4. CAUTION: If the original fuel injector is being installed, the original fuel injector clamp must installed with the fuel injector it was removed with.
  5. G11288042
  6. CAUTION: If a new cylinder head has been installed then the special tool 310-200-02 without the thread must be used to install the fuel rail.
  7. G11288049

    Special Tool(s):  310-200-01, 310-200-02

  8. CAUTION:
    • Make sure that the area around the open fuel injector ports are clean and free of foreign material and lubricant prior to installing the fuel injector.
    • When Installing the fuel injector(s), make sure that the Teflon seal is clean and free of foreign material and lubricant.
  9. G11288050
  10. CAUTION:
    • If new fuel injectors are installed, a new injector clamp must be installed
    • Make sure that the fuel injector is aligned and installed into the fuel rail correctly, as noted in the removal step.
    • Tighten the fuel rail retaining bolts a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel injector O-ring seals with clean engine oil.
  11. G11288051

    Torque Specification: 20 Nm 

  12. G11288052

    Special Tool(s):  310-200-01, 310-200-02

  13. G11288053

    Torque Specification: 20 Nm 

  14. NOTE: Tighten in the sequence indicated.
    Fig 1: Fuel Rail Retaining Bolts Tightening Sequence
    GJ0012985Courtesy of JAGUAR

    Torque Specifications: 

    Bolt 2 30 Nm 

    Bolt 3 30 Nm 

    Bolt 1 30 Nm 

    Bolt 4 30 Nm 

  15. NOTE: RH shown LH similar.
    G11541716

    Special Tool(s):  303-1450

    Torque Specification: 20 Nm 

  16. G11288038

    Torque Specification: 7 Nm 

  17. G11288037
  18. CAUTION: Lubricate only  the union threads with clean engine oil.
    NOTE:
    • Engine shown removed for clarity.
    • Install the bolt and unions finger tight before final tightening.
    • Remove and discard the blanking caps.
  19. G11285195
  20. Lower the vehicle.
  21. NOTE:
    • Do not tighten at this stage.
    • Remove and discard the blanking caps.
  22. G11285196
  23. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
  24. Raise and support the vehicle.

  25. NOTE: Engine shown removed for clarity.
  26. G11285197

    Torque Specifications: 

    Unions (1) 21 Nm 

    M6 (2) 11 Nm 

    M8 (3) 25 Nm 

    M5 nut (4) 6 Nm 

  27. NOTE: Engine shown removed for clarity.
  28. G11285198

    Torque Specification: 21 Nm 

  29. NOTE: Engine shown removed for clarity.
  30. G11285201

    Torque Specifications: 

    M10 29 Nm 

    M6 11 Nm 

  31. NOTE: Engine shown removed for clarity.
  32. G11285155
  33. Lower the vehicle.
  34. G11285152
  35. NOTE:
    • Lubricate the union threads with clean engine oil.
    • Do not tighten at this stage.
    • Remove and discard the blanking caps.
  36. G11285092
  37. G11285092

    Torque Specifications: 

    Unions 21 Nm 

    Bolts 8 Nm 

  38. G11285118

    Torque Specification: 21 Nm 

  39. Refer to: Air Cleaner Outlet Intermediate Pipe RH
  40. G11285512
  41. G11288034
  42. G11288033
  43. G11541488

    Torque Specification: 45 Nm 

  44. G11508542

    Torque Specification: 45 Nm 

  45. Refer to: Cowl Vent Screen
  46. Refer to: Battery Disconnect and Connect