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Home >> Jaguar >> 2012 >> XKR 2D Coupe >> Repair and Diagnosis >> Accessories & Equipment >> Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.) >> Wiring Harnesses -- XK/X150 >> Wiring Harnesses >> Fuel Tank Wiring Harness Modification >> General Procedures >> Repair

General Procedures: Repair

NOTE:
  • Some components shown removed for clarity.
  • Some variation in the illustrations may occur, but the essential information is always correct.
  1. For additional information on correct wiring harness repair techniques, refer to
  2. Refer to: Battery Disconnect and Connect
  3. Refer to: Fuel Pump and Sender Unit
    4. NOTE: Cut the wires as close as possible to the electrical connector.
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    • Install the female terminal to the wire, and using a suitable tool crimp the first stage.
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    • Install the wiring harness grommet to the terminal, and using a suitable tool, crimp the second stage.
  9. Repeat steps  5 to  8 for the second wire.
    10. CAUTION: It is essential that the wires are installed in the correct orientation as shown. The lug must be positioned opposite to the connector release clip.
    CAUTION: Make sure that the wires are installed correctly by pulling the wires gently to make sure they are engaged.
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    • Secure the electrical terminals with the anti - backout.
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    13. NOTE: Cut the wires as close as possible to the electrical connector.
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    • Following the procedure above for the female terminals, install the two male terminals to the wires.
    17. CAUTION:
    • Make sure that the wires are installed to align with the corresponding colored wire on the opposite connector.
    • It is essential that the wires are installed in the correct orientation as shown.
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    18. CAUTION: Make sure that the wires are installed correctly by pulling the wires gently to make sure they are engaged.
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    • Secure the electrical terminals with the anti - backout.
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    20. CAUTION:
    • The male connector is to be installed on the sender side.
    • Make sure that the wires are installed to align with the corresponding colored wire on the opposite connector.
    • It is essential that the wires are installed in the correct orientation to the connectors.
    • Using the procedure outlined above for the passive side sender, remove the wiring connectors from the active side sender and replace with the new connectors from the parts kit.
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    • Re - route the active side sender wires as shown.
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  24. Refer to: Fuel Pump and Sender Unit
  25. Refer to: Battery Disconnect and Connect
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