LEMON Manuals: Even more car manuals for everyone
Home >> Jaguar >> 2012 >> XF Supercharged >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.) >> Wiring Harnesses -- XF/X250 >> General Procedures >> Fuel Tank Wiring Harness Modification (G1475832) >> Repair

Fuel Tank Wiring Harness Modification (G1475832): Repair

NOTE:
  • Some components shown removed for clarity.
  • Some variation in the illustrations may occur, but the essential information is always correct.
    1. For additional information on correct wiring harness repair techniques, refer to Wiring Harness .
  1. Refer to: Battery Disconnect and Connect (General Procedures).
  2. Refer to: Fuel Pump and Sender Unit (Removal and Installation).

    Refer to: Fuel Pump and Sender Unit (V6 S/C 3.0L Petrol, Removal and Installation).

    Refer to: Fuel Pump and Sender Unit (V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).

  3. NOTE: Cut the wires as close as possible to the electrical connector.
    G11422428
  4. G11422429
  5. G11422430
  6. G11422431
    • Install the female terminal to the wire, and using a suitable tool crimp the first stage.
  7. G11422432
    • Install the wiring harness grommet to the terminal, and using a suitable tool, crimp the second stage.
    • Repeat steps 5 to 8 for the second wire.
  8. CAUTION: It is essential that the wires are installed in the correct orientation as shown. The lug must be positioned opposite to the connector release clip.
    G11422433
  9. CAUTION: Make sure that the wires are installed correctly by pulling the wires gently to make sure they are engaged.
    G11422434
    • Secure the electrical terminals with the anti-backout.
  10. G11422435
  11. NOTE: Cut the wires as close as possible to the electrical connector.
    G11422436
  12. G11422437
  13. G11422438
  14. G11422439
    • Following the procedure above for the female terminals, install the two male terminals to the wires.
  15. CAUTION:
    • Make sure that the wires are installed to align with the corresponding coloured wire on the opposite connector.
    • It is essential that the wires are installed in the correct orientation as shown.
    G11422440
  16. CAUTION: Make sure that the wires are installed correctly by pulling the wires gently to make sure they are engaged.
    G11422441
    • Secure the electrical terminals with the anti-backout.
  17. G11422442
  18. CAUTION:
    • The male connector is to be installed on the sender side.
    • Make sure that the wires are installed to align with the corresponding coloured wire on the opposite connector.
    • It is essential that the wires are installed in the correct orientation to the connectors.
    • Using the procedure outlined above for the passive side sender, remove the wiring connectors from the active side sender and replace with the new connectors from the parts kit.
  19. G11422443
    • Re-route the active side sender wires as shown.
  20. G11422444
  21. G11422445
  22. Refer to: Fuel Pump and Sender Unit (Removal and Installation).

    Refer to: Fuel Pump and Sender Unit (V6 S/C 3.0L Petrol, Installation).

    Refer to: Fuel Pump and Sender Unit (V8 5.0L Petrol/V8 S/C 5.0L Petrol, Installation).

  23. Refer to: Battery Disconnect and Connect (General Procedures).