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Principles Of Operation: Notes

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The following hydraulic circuits show power steering operation and fluid flow for the steering in a straight ahead, neutral position and when turning right. The circuit diagram for turning left is similar to that shown for turning right.

Power Steering in Neutral Position 

NOTE: Circuit shows steering rotary valve in neutral position with the vehicle not moving.
G11284590
ITEM DESCRIPTION
1 Return fluid control groove
2 Radial groove
3 Feed fluid control groove
4 Radial groove
5 Axial groove
6 Feed fluid control edge
7 Feed fluid radial groove
8 Return fluid control edge
9 Return fluid chamber
10 Cut-off valve
11 Radial groove
12 Servotronic transducer valve
13 Feed fluid radial groove
14 Radial groove
15 Orifice
16 Balls
17 Compression spring
18 Power steering fluid reservoir
19 Torsion bar
20 Valve rotor
21 Reaction piston
22 Reaction chamber
23 Centering piece
24 Pressure relief/flow limiting valve
25 Power steering pump
26 Inner track rod
27 Pinion
28 Valve sleeve
29 Steering gear
30 Steering gear housing
31 Power assist cylinder - right
32 Piston
33 Power assist cylinder - left

When the engine is started, the power steering pump draws fluid from the reservoir down the low pressure suction line. The fluid passes through the pump and is delivered at pressure, via a hose, to the steering rack valve unit.

The pressurized fluid flows through a connecting bore in the valve and, via the feed fluid radial groove and the transverse bores in the valve sleeve, passes to the feed fluid control groove of the valve rotor.

In the neutral (straight ahead) position, the fluid passes over the open feed fluid control edges to all valve sleeve axial grooves. The fluid then passes through return fluid control edges and the return fluid grooves of the valve rotor, back to the reservoir passes via the fluid cooler.

Simultaneously, the radial grooves of the valve and their associated pipes provide a connection the left and right power assist cylinders.

Power Steering in Right Turn Position 

NOTE: Circuit shows steering rotary valve in right turn position, at high vehicle speed and with rapid steering corrections. The Servotronic transducer valve is fully open and the maximum hydraulic reaction is limited by the cut-off valve.
G11284591
ITEM DESCRIPTION
1 Return fluid control groove
2 Radial groove
3 Feed fluid control groove
4 Radial groove
5 Axial groove
6 Feed fluid control edge
7 Feed fluid radial groove
8 Return fluid control edge
9 Return fluid chamber
10 Cut-off valve
11 Radial groove
12 Servotronic transducer valve
13 Feed fluid radial groove
14 Radial groove
15 Orifice
16 Balls
17 Compression spring
18 Power steering fluid reservoir
19 Torsion bar
20 Valve rotor
21 Reaction piston
22 Reaction chamber
23 Centering piece
24 Pressure relief/flow limiting valve
25 Power steering pump
26 Inner track rod
27 Pinion
28 Valve sleeve
29 Steering gear
30 Steering gear housing
31 Power assist cylinder - right
32 Piston
33 Power assist cylinder - left

When the steering wheel is turned to the right, the steering rack and piston moves to the left in the piston bore. The valve rotor is rotated to the right (clockwise) and pressurized fluid is directed over the further opened feed fluid control edges and to the associated axial grooves, the radial groove and via an external pipe to the left power assist cylinder chamber.

The pressure applied to the piston from the left power assist cylinder chamber provides the hydraulic assistance.

An adaptable pressure build-up is achieved by the partially or fully closed feed fluid control edges restricting or preventing a connection between the fluid pressure inlet and the other axial grooves connected to the radial groove.

Simultaneously, the fluid pressure outlet to the pressurized axial grooves are restricted or partially restricted by the closing return fluid control edges. The fluid displaced by the piston from the right power assist cylinder chamber, flows through an external pipe to the radial grooves. From there the fluid passes to the associated axial grooves and on to the return fluid control grooves, via the further opened return fluid control edges.

The return flow of fluid to the reservoir passes via interconnecting bores which lead to the return fluid chamber. When the steering wheel is turned to the left the operating sequence is as above but the pressure is applied to the opposite side of the piston.