Principles Of Operation: Notes
The following hydraulic circuits show power steering operation and fluid flow for the steering in a straight ahead, neutral position and when turning right. The circuit diagram for turning left is similar to that shown for turning right.
Power Steering in Neutral Position
| ITEM | DESCRIPTION |
|---|---|
| 1 | Return fluid control groove |
| 2 | Radial groove |
| 3 | Feed fluid control groove |
| 4 | Radial groove |
| 5 | Axial groove |
| 6 | Feed fluid control edge |
| 7 | Feed fluid radial groove |
| 8 | Return fluid control edge |
| 9 | Return fluid chamber |
| 10 | Cut-off valve |
| 11 | Radial groove |
| 12 | Servotronic transducer valve |
| 13 | Feed fluid radial groove |
| 14 | Radial groove |
| 15 | Orifice |
| 16 | Balls |
| 17 | Compression spring |
| 18 | Power steering fluid reservoir |
| 19 | Torsion bar |
| 20 | Valve rotor |
| 21 | Reaction piston |
| 22 | Reaction chamber |
| 23 | Centering piece |
| 24 | Pressure relief/flow limiting valve |
| 25 | Power steering pump |
| 26 | Inner track rod |
| 27 | Pinion |
| 28 | Valve sleeve |
| 29 | Steering gear |
| 30 | Steering gear housing |
| 31 | Power assist cylinder - right |
| 32 | Piston |
| 33 | Power assist cylinder - left |
When the engine is started, the power steering pump draws fluid from the reservoir down the low pressure suction line. The fluid passes through the pump and is delivered at pressure, via a hose, to the steering rack valve unit.
The pressurized fluid flows through a connecting bore in the valve and, via the feed fluid radial groove and the transverse bores in the valve sleeve, passes to the feed fluid control groove of the valve rotor.
In the neutral (straight ahead) position, the fluid passes over the open feed fluid control edges to all valve sleeve axial grooves. The fluid then passes through return fluid control edges and the return fluid grooves of the valve rotor, back to the reservoir passes via the fluid cooler.
Simultaneously, the radial grooves of the valve and their associated pipes provide a connection the left and right power assist cylinders.
Power Steering in Right Turn Position
| ITEM | DESCRIPTION |
|---|---|
| 1 | Return fluid control groove |
| 2 | Radial groove |
| 3 | Feed fluid control groove |
| 4 | Radial groove |
| 5 | Axial groove |
| 6 | Feed fluid control edge |
| 7 | Feed fluid radial groove |
| 8 | Return fluid control edge |
| 9 | Return fluid chamber |
| 10 | Cut-off valve |
| 11 | Radial groove |
| 12 | Servotronic transducer valve |
| 13 | Feed fluid radial groove |
| 14 | Radial groove |
| 15 | Orifice |
| 16 | Balls |
| 17 | Compression spring |
| 18 | Power steering fluid reservoir |
| 19 | Torsion bar |
| 20 | Valve rotor |
| 21 | Reaction piston |
| 22 | Reaction chamber |
| 23 | Centering piece |
| 24 | Pressure relief/flow limiting valve |
| 25 | Power steering pump |
| 26 | Inner track rod |
| 27 | Pinion |
| 28 | Valve sleeve |
| 29 | Steering gear |
| 30 | Steering gear housing |
| 31 | Power assist cylinder - right |
| 32 | Piston |
| 33 | Power assist cylinder - left |
When the steering wheel is turned to the right, the steering rack and piston moves to the left in the piston bore. The valve rotor is rotated to the right (clockwise) and pressurized fluid is directed over the further opened feed fluid control edges and to the associated axial grooves, the radial groove and via an external pipe to the left power assist cylinder chamber.
The pressure applied to the piston from the left power assist cylinder chamber provides the hydraulic assistance.
An adaptable pressure build-up is achieved by the partially or fully closed feed fluid control edges restricting or preventing a connection between the fluid pressure inlet and the other axial grooves connected to the radial groove.
Simultaneously, the fluid pressure outlet to the pressurized axial grooves are restricted or partially restricted by the closing return fluid control edges. The fluid displaced by the piston from the right power assist cylinder chamber, flows through an external pipe to the radial grooves. From there the fluid passes to the associated axial grooves and on to the return fluid control grooves, via the further opened return fluid control edges.
The return flow of fluid to the reservoir passes via interconnecting bores which lead to the return fluid chamber. When the steering wheel is turned to the left the operating sequence is as above but the pressure is applied to the opposite side of the piston.