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Description And Operation: General

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Appropriate repair methods and carrying out repair and paint jobs correctly is particularly important to the operating safety of vehicles and the safety of people.

WARNING: There is danger of injury through:
  • High voltage when electrical welding.
    • Do not perform welding work in a damp environment or on a wet substrate. Use suitable insulation underneath.
  • Welding spatter and UV radiation.
    • Wear protective clothing, gloves and welding mask or welding goggles.
  • Fire, explosion and hot surfaces in the work area.
    • Always have a suitable fire extinguisher available when using welding or heating equipment.
    • Remove flammable substances from the danger area. Remove the fuel tank and fuel pipes and hoses.
    • Welding and grinding near the battery presents the danger of explosion. Remove the battery before you start working.
    • During paint work there is an increased danger of fire or explosion. Prevent any sparks being created. Fire, open light and smoking are forbidden.
    • Always ventilate the workplace well and use an extraction system.
    • Wear protective footwear made from anti-static material.
    • Only use tools made of wood, brass or copper to clean stands and extraction ducts. Do not use tools made of steel.
    • Only fill or decant paint materials in a specially marked area.
  • Inhalation and/or absorption through the skin of harmful substances.
    • Welding fumes, grinding dusts, and solvent vapour can be extremely harmful to your health.
    • Sealants, underbody protection and paint residues must not be burnt down with an unshielded flame, as this will produce harmful substances.
    • Always ventilate the workplace well and use an extraction system.
    • Wear protective clothing.
  • Pyrotechnic components.
    • Disconnect the battery negative clamp and cover the battery terminal.
    • Remove any airbag components.
  • Noise
    • Cutting, grinding and alignment work can cause a noise level over 85 dB (A).
    • Always wear ear protection.
  • High Forces.
    • The various body areas are subject to very high forces during realignment work. Should any component suddenly become detached during this process, there is a very great danger of injury.
    • Pulling chains and pulling shackles must be secured with arrester cables.

As well as these general instructions on the dangers in body and paint shops, you must observe:

For additional information, refer to: (General Information) Solvents, Sealants and Adhesives  (Description and Operation), Air Conditioning (A/C) System Health and Safety Precautions  (Description and Operation), Supplemental Restraint System (SRS) Health and Safety Precautions .

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