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Home >> Jaguar >> 2010 >> XFR >> Repair and Diagnosis >> External Pages >> Different car >> Section 162 (Engine - V6 S/C 3.0L Petrol -- XF/X250) >> Engine - V6 S/C 3.0L Petrol >> Oil Pan - AWD (G1772413) >> Removal And Installation >> Installation

Removal And Installation: Installation

WARNING: This page is about a different car, the 2015 Jaguar XF, 2014 Jaguar XF, and 2013 Jaguar XF. However, it is still accessible from the selected car via links, so may be relevant.
  1. G11415833

    Torque Specification: 11 Nm 

  2. CAUTION:
    • Make sure that the mating faces are clean and free of foreign material.
    • Use only a plastic scraper when removing the sealing material.
    G11415834
    • Apply RTV sealant (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
  3. G11415835
  4. CAUTION: Install the component in the sequence shown.
    G11415836
  5. CAUTION: Only tighten the bolts finger tight at this stage.
    G11415837
  6. NOTE: Tighten the bolts in the indicated sequence.
    G11415838

    Torque Specification: 25 Nm 

  7. G11415839
  8. G11415840

    Torque Specification: 12 Nm 

  9. CAUTION: Make sure that the mating faces are clean and free of foreign material.
    G11415841
    • Apply RTV sealant (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
  10. CAUTION: Make sure that the mating faces are clean and free of foreign material.
    NOTE: Install a new lower timing cover.
    G11415842

    Install the bolts, but do not tighten fully at this stage.

    Special Tool(s):  303-1433

  11. NOTE:
    • Tighten the bolts in the indicated sequence.
    • Special tools shown removed for clarity.
    G11415843

    Torque Specification: 12 Nm 

  12. NOTE: Special tools shown removed for clarity.
    G11415844

    Torque Specification: 12 Nm 

  13. Remove the special tools.
  14. G11415845

    Torque Specification: 10 Nm 

  15. G11415846
    • Torque Specification: 11 Nm 
  16. G11415847

    Torque Specification: 10 Nm 

  17. G11415848
  18. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
    G11415849
  19. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
    G11415850
    • Torque Specification: 11 Nm 
  20. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
    G11415851
    • Torque Specification: 11 Nm 
  21. G11415852
  22. CAUTION:
    • Install new high-pressure fuel supply lines.
    • Lubricate only the union threads with clean engine oil.
    NOTE:
    • Remove and discard the blanking caps.
    • Install the bolt and unions fully finger tight before final tightening.
    G11415853
  23. G11415854
    • Torque Specification: 

      Unions (1) 21 Nm 

      M6 (2) 11 Nm 

      M8 (3) 25 Nm 

      M5 nut (4) 6 Nm 

  24. G11415855
    • Torque Specification: 21 Nm 
  25. NOTE:
    • Install the bolt and unions finger tight before final tightening.
    • Remove and discard the blanking caps.
    G11415856
    • Torque Specification: 

      Unions 21 Nm 

      M6 11 Nm 

  26. G11415857
  27. G11415858
    • Torque Specification: 21 Nm 
  28. G11415859

    Torque Specification: 48 Nm 

  29. G11415860

    Torque Specification: 

    M10 29 Nm 

    M6 11 Nm 

  30. G11415861
  31. G11415862
  32. G11415863
  33. G11415864
  34. NOTE:
    • Install the nut and unions finger tight before final tightening.
    • Remove and discard the blanking caps.
    G11415865

    Torque Specification: 

    Unions 21 Nm 

    M5 nut 6 Nm 

  35. CAUTION:
    • This fuel pipe can be re-used, inspect for signs of damage. Renew if necessary.
    • Make sure that all openings are sealed. Use new blanking caps.
    G11415866

    Torque Specification: 

    Unions 21 Nm 

    M6 8 Nm 

  36. G11415867

    Torque Specification: 21 Nm 

  37. G11415868
  38. G11415869

    Torque Specification: 25 Nm 

  39. G11415870

    Torque Specification: 25 Nm 

  40. G11415871

    Torque Specification: 25 Nm 

  41. G11415872
  42. G11415873

    Torque Specification: 40 Nm 

  43. G11415874

    Torque Specification: 12 Nm 

  44. CAUTION: Install all the bolts finger tight before final tightening.
    NOTE: Tighten the bolts in the indicated sequence.
    G11415875

    Torque Specification: 48 Nm 

  45. G11415876
  46. G11415877
  47. G11415878
  48. CAUTION:
    • Install all the bolts finger tight before final tightening.
    • The bolts can only be used 3 times, mark the bolts with a center punch. If 2 punch marks are visible, discard the bolts.
    • Install the bolts in the noted position.
    NOTE:
    • Make sure that the crankshaft is not rotated.
    • Make sure the crankshaft and flexplate mating faces are clean before installation.
    • Tighten the retaining bolts working diagonally.
    G11415879

    Install the special tool.

    Special Tool(s):  JLR-303-1304

    Torque Specification: 

    Stage 1: 45 Nm 

    Stage 2: 90° 

  49. NOTE: This step is only required if previously removed.
    G11415880

    Install a new O-ring seal.

  50. G11415881

    Torque Specification: 115 Nm 

  51. CAUTION: A new O-ring seal is to be installed.
    G11415882

    Torque Specification: 25 Nm 

  52. Refer to: Engine - AWD  (V6 S/C 3.0L Petrol, Removal).
  53. Refer to: Crankshaft Pulley  (V6 S/C 3.0L Petrol, Removal and Installation).
  54. Refer to: DIFFERENTIAL DRAINING AND FILLING (Front Drive Axle/Differential, General Procedures).
  55. Refer to: Engine Oil Draining and Filling  (Engine - V6 S/C 3.0L Petrol, General Procedures).
  56. Connect the battery ground cable.

    Refer to: Battery Disconnect and Connect (Battery, Mounting and Cables, General Procedures).

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