Brake Caliper - VIN Range: G45704->G99999 (70.55.03): Installation

All vehicles 

WARNING: Do not use compressed air to disperse brake dust into the atmosphere.
CAUTION: Brake pads must always be replaced in axle sets.
CAUTION: Make sure the brake disc faces are clean before installation.
NOTE: Make sure that the brake pad with the anti-rattle spring is installed to the inboard side of the brake disc.
NOTE: Left-hand shown, right-hand similar.
Fig 1: Locating Brake Pads
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1. Install the brake pads.
CAUTION: As the piston is pushed back into the caliper housing, the brake fluid level in the reservoir will rise. Do not allow the reservoir to overflow.
CAUTION: If brake fluid comes into contact with the paintwork, the affected area must be immediately washed down with cold water.
NOTE: Only the extraction bolt from special tool 303-588 is used.
NOTE: Only the forcing plate from special tool 206-080 is used.
NOTE: Right-hand shown, left-hand similar.
Fig 2: Identifying Special Tools (206-080, 206-080 And 303-588)
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2. Using the special tools, fully retract the brake caliper piston.
NOTE: Left-hand shown, right-hand similar.
3. Install the brake caliper retaining bolts.
   1. Install the brake caliper.
   2. Tighten to 28 Nm.
      Fig 3: Installing Brake Caliper

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NOTE: Left-hand shown, right-hand similar.
Fig 4: Locating Brake Caliper Retaining Bolt Dust Covers
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4. Install the brake caliper retaining bolt dust covers.
NOTE: Left-hand shown, right-hand similar.
5. Attach the brake hose.
   • Install new sealing washers.
   • Tighten to 35 Nm.
     Fig 5: Locating Sealing Washers

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NOTE: Left-hand shown, right-hand similar.
Fig 6: Locating Anti-Rattle Spring
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6. Install the anti-rattle spring.

Vehicles with high performance brakes 

NOTE: Left-hand shown, right-hand similar.
7. Install the logo badge.
   • Tighten to 5 Nm.
     Fig 7: Locating Logo Badge

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All vehicles 

8. Attach the parking brake cable.
   Fig 8: Locating Parking Brake Cable

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9. Remove the brake pedal hold-down tool.
10. Bleed the brake system.

    For additional information, refer to

11. Install both rear wheels and tires.

    For additional information, refer to