Parking Brake Release Actuator - VIN Range: G03446->H99999 (70.35.45): Installation

NOTE: Make sure the parking brake cable is correctly routed.

Install the parking brake release actuator.
- Tighten to 20 Nm.
  
  Fig 1: Locating Parking Brake Release Actuator Retaining Bolts
  Courtesy of JAGUAR CARS, INC.
Attach the parking brake release actuator cable.
1. 1) For right-hand side connector bracket:
  - Reposition the retaining tang.
  - Detach the parking brake cable.
2. 4) For left-hand side reaction bracket, detach the parking brake cable.
  
  Fig 2: Identifying Connector Bracket And Reaction Bracket
  Courtesy of JAGUAR CARS, INC.
Reposition the cross brace.
- Install new cross brace retaining bolts.
  - Tighten rear M8 to 35 Nm.
  - Tighten front M10 to 70 Nm.
    
    Fig 3: Locating Cross Brace Retaining Bolts
    Courtesy of JAGUAR CARS, INC.
Raise special tool and align subframe.

Fig 4: Supporting Rear Subframe With Special Tool (HTJ 1200-2)
Courtesy of JAGUAR CARS, INC.

NOTE: Left-hand shown, right-hand similar.

Install the noise, vibration and harshness brace.
- Tighten to 47 Nm
  
  Fig 5: Locating Noise, Vibration And Harshness Brace Retaining Bolts
  Courtesy of JAGUAR CARS, INC.

NOTE: Left-hand shown, right-hand similar.

Fig 6: Locating Rear Subframe Front Retaining Bolt

Courtesy of JAGUAR CARS, INC.

Install, but do not fully tighten the new rear subframe front retaining bolts.

NOTE: Left-hand shown, right-hand similar.

Fig 7: Locating Rear Subframe Rear Retaining Bolt

Courtesy of JAGUAR CARS, INC.

Install and fully tighten the new rear subframe retaining bolts.
Tighten rear subframe retaining bolts to 125 Nm.
Remove the special tool supporting the rear subframe.

Fig 8: Supporting Rear Subframe With Special Tool (HTJ 1200-2)
Courtesy of JAGUAR CARS, INC.

NOTE: Right-hand shown, left-hand similar.

Fig 9: Locating Muffler And Tail Pipe Of Hanger Insulator

Courtesy of JAGUAR CARS, INC.

Attach the muffler and tailpipe to the hanger insulator.
Attach the fuel tank filler pipe.

Fig 10: Locating Fuel Tank Filler Pipe
Courtesy of JAGUAR CARS, INC.

NOTE: Attach the rear air springs.

Right-hand shown, left-hand similar.
- Tighten to 133 Nm.
  
  Fig 11: Locating Air Springs Bolt
  Courtesy of JAGUAR CARS, INC.
Connect the parking brake release actuator electrical connector.

Fig 12: Locating Parking Brake Release Actuator Electrical Connector
Courtesy of JAGUAR CARS, INC.
Lower the vehicle.

CAUTION: Calibrate the electric park brake using Jaguar approved diagnostic system. If the Jaguar approved diagnostic system is not available disconnect the battery for approximately 30 seconds, the vehicle will then prompt the driver to carry out the calibration procedure as per the vehicle hand book on re-connection.

Calibrate the electric parking brake module using the Jaguar approved diagnostic system.
Refill the fuel tank.