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Home >> Jaguar >> 2005 >> XJR >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Rear Disc Brake (2003.5-09) >> Removal and Installation >> Brake Pads - VIN Range: G45704->G99999 (70.40.03) >> Installation

Brake Pads - VIN Range: G45704->G99999 (70.40.03): Installation

    CAUTION: As the piston is pushed back into the caliper housing, the brake fluid level in the reservoir will rise. Do not allow the reservoir to overflow.
    CAUTION: If brake fluid comes into contact with the paintwork, the affected area must be immediately washed down with cold water.
    NOTE: Only the extraction bolt from special tool 303-588 is used.
    NOTE: Only the forcing plate from special tool 206-080 is used.
    NOTE: Right-hand shown, left-hand similar.
    Fig 1: Identifying Special Tools (206-080, 206-080 And 303-588)
    G06387543Courtesy of JAGUAR CARS, INC.
  1. Using the special tools, fully retract the brake caliper piston.
  2. WARNING: Do not use compressed air to disperse brake dust into the atmosphere.
    CAUTION: Make sure the brake disc faces are clean before installation.
    CAUTION: Brake pads must always be replaced in axle sets.
    NOTE: Make sure that the brake pad with the anti-rattle spring is installed to the inboard side of the brake disc.
    NOTE: Left-hand shown, right-hand similar.
  3. To install, reverse the removal procedure.
    • Tighten to 28 Nm.
      Fig 2: Locating Brake Caliper Retaining Bolt Dust Covers
      G06387417Courtesy of JAGUAR CARS, INC.
  4. Tighten to 5 Nm.
    Fig 3: Locating Logo Badge
    G06387536Courtesy of JAGUAR CARS, INC.
  5. CAUTION: Calibrate the electric park brake using Jaguar approved diagnostic system. If the Jaguar approved diagnostic system is not available disconnect the battery for approximately 30 seconds, the vehicle will then prompt the driver to carry out the calibration procedure as per the vehicle hand book on re-connection.
  6. Calibrate the electric parking brake module using the Jaguar approved diagnostic system.
  7. NOTE: Do not start the engine or operate the electronic park brake before depressing the brake pedal.
  8. Repeatedly depress the brake pedal until brake pressure is evident.