Brake Vacuum Pump: Installation

Apply silicone gasket sealant or equivalent meeting Jaguar specification.
- The application of sealant must be 10mm square in the two places shown. Install the brake vacuum pump immediately after applying the sealant.
- The brake vacuum pump should be fitted directly to the engine without smearing the sealant.
  
  Fig 1: Locating Brake Vacuum Pump Bolt
  Courtesy of JAGUAR CARS, INC.

CAUTION: Make sure the drive coupling is aligned with the camshaft coupling.

Install the brake vacuum pump.
- Install the retaining bolts.
- Tighten to 23 Nm.
  
  Fig 2: Locating Retaining Bolts
  Courtesy of JAGUAR CARS, INC.
Install the right-hand high pressure fuel pipe bracket retaining bolt.
- Tighten to 10 Nm.
  
  Fig 3: Locating Right-Hand High Pressure Fuel Pipe Bracket Retaining Bolt
  Courtesy of JAGUAR CARS, INC.
Install the crankcase vent oil seperator pipe retaining bolt.
- Tighten to 10 Nm.
  
  Fig 4: Locating Crankcase Vent Oil Seperator Pipe Retaining Bolt
  Courtesy of JAGUAR CARS, INC.
Install the brake vacuum pump retaining stud.
- Tighten to 13 Nm.
  
  Fig 5: Locating Brake Vacuum Pump Retaining Stud
  Courtesy of JAGUAR CARS, INC.
Install the crankcase vent oil seperator pipe retaining nut.
- Tighten to 13 Nm.
  
  Fig 6: Locating Crankcase Vent Oil Seperator Pipe Retaining Nut
  Courtesy of JAGUAR CARS, INC.
Attach the transmission harness connector to the mounting bracket.

Fig 7: Locating Transmission Harness Connector To Mounting Bracket
Courtesy of JAGUAR CARS, INC.
Attach the diesel particulate filter pressure pipes to the retaining bracket.
- Install the retaining bolt.
- Tighten to 10 Nm.
  
  Fig 8: Locating Retaining Bolt
  Courtesy of JAGUAR CARS, INC.
Attach the diesel particulate filter pressure pipes to the transmission housing.
- Install the retaining bolt.
- Tighten to 10 Nm.
  
  Fig 9: Locating Retaining Bolt
  Courtesy of JAGUAR CARS, INC.
Install the right-hand catalytic converter.
For additional information, refer to CATALYTIC CONVERTER - 2.7L DIESEL (17.50.05) .
Connect the pipes to the brake vacuum pump.

Fig 10: Locating Brake Vacuum Pump
Courtesy of JAGUAR CARS, INC.
Attach the diesel particulate filter pressure pipes.
- Install the retaining nut.
- Tighten to 10 Nm.
  
  Fig 11: Locating Retaining Nut
  Courtesy of JAGUAR CARS, INC.

CAUTION: Make sure the high and low pressure hoses are fully installed and the retaining clips are positioned in their original position.

Fig 12: Locating Diesel Particulate Filter Differential Pressure Sensor High-Pressure

Courtesy of JAGUAR CARS, INC.

Attach the diesel particulate filter differential pressure sensor high-pressure and low-pressure hoses.
Install the injector sound proofing.

Fig 13: Locating Injector Sound Proofing
Courtesy of JAGUAR CARS, INC.
Remove the engine oil filler cap.
Install the engine cover.

Fig 14: Locating Engine Oil Filler Cap
Courtesy of JAGUAR CARS, INC.
Install the oil filler cap.

Fig 15: Locating Oil Filler Cap
Courtesy of JAGUAR CARS, INC.