Brake Pedal And Bracket, Brake Booster And Brake Master Cylinder: Installation

Install gasket to pedal housing assembly.

Fig 1: Installing Gasket To Pedal Housing Assembly
Courtesy of JAGUAR CARS, INC.

CAUTION: Make sure no pipes or cables become trapped when fitting the pedal housing assembly.

Fig 2: Installing Pedal Housing To Vehicle

Courtesy of JAGUAR CARS, INC.

Install pedal housing to vehicle.
- Install nuts and bolts.
- Tighten bolts to 15-20 Nm.
- Tighten nuts to 15-20 Nm.
Position cloth underneath master cylinder to collect brake fluid spillage.
Install brake tubes to master cylinder.
- Remove plugs.
- Connect brake tubes and tighten unions to specification. Refer to TORQUE SPECIFICATIONS .
- Remove cloth from underneath master cylinder.
Fig 3: Removing Cloth From Underneath Master Cylinder
Courtesy of JAGUAR CARS, INC.
Connect low-level warning connector to master cylinder.

Fig 4: Connecting Low-Level Warning Connector To Master Cylinder
Courtesy of JAGUAR CARS, INC.
Connect vacuum pipe elbow to brake booster,
- Install new seal. (1)
- Connect pipe. (2)
Fig 5: Connecting Vacuum Pipe Elbow To Brake Booster
Courtesy of JAGUAR CARS, INC.
Install plenum cover. Refer to COWL VENT SCREEN .
Install windshield wiper arm and blade assembly. Refer to WIPER PIVOT ARM .
Connect stop lamp switch connector.
- Connect electrical connector.
- Reposition carpet.
Fig 6: Connecting Stop Lamp Switch Connector
Courtesy of JAGUAR CARS, INC.
Reconnect battery ground cable. Refer to BATTERY RECONNECTION PROCEDURE .
Bleed brake system. Refer to BLEEDING BRAKE SYSTEM .
Remove paint-work protection covers and close engine compartment.