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Home >> Jaguar >> 2002 >> XKR Base, 2D Convertible >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake Actuation >> Removal And Installation >> Brake Master Cylinder >> Installation

Brake Master Cylinder: Installation

  1. Install seals into master cylinder.
    • Remove plugs.
    • Lubricate seals with clean brake fluid.
    • Install seals.
    Fig 1: Installing Seals Into Master Cylinder
    G03156522Courtesy of JAGUAR CARS, INC.
  2. Install fluid reservoir to master cylinder.
    • Remove plugs from reservoir
    • Install reservoir, making sure reservoir is fully seated.
    • Install locating pin.
    Fig 2: Installing Fluid Reservoir To Master Cylinder
    G03156523Courtesy of JAGUAR CARS, INC.
  3. Install master cylinder to brake booster.
    • Install seal.
    • Install master cylinder, make sure master cylinder rod locates brake booster rod.
    Fig 3: Installing Master Cylinder To Brake Booster
    G03156524Courtesy of JAGUAR CARS, INC.
  4. Install and tighten nuts to 21-29 Nm.
    Fig 4: Installing And Tightening Nuts
    G03156525Courtesy of JAGUAR CARS, INC.
  5. Install pedal housing, brake booster and master cylinder assembly. Refer to BRAKE PEDAL AND BRACKET, BRAKE BOOSTER AND BRAKE MASTER CYLINDER .
  6. Install plenum cover. Refer to COWL VENT SCREEN .
  7. Install windshield wiper arm and blade assembly. Refer to WIPER PIVOT ARM .
  8. Reconnect battery ground cable. Refer to BATTERY RECONNECTION PROCEDURE .
  9. Bleed brake system. Refer to BLEEDING BRAKE SYSTEM .
  10. Remove paint-work protection covers and close engine compartment.