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Home >> Jaguar >> 2002 >> XJR Base >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake Actuation >> Removal and installation >> Brake Master Cylinder >> Installation

Brake Master Cylinder: Installation

  1. Install seals into master cylinder.
    • Remove plugs.
    • Lubricate seals with clean brake fluid.
    • Install seals.
      Fig 1: Installing Seals Into Master Cylinder
      G03176153Courtesy of JAGUAR CARS, INC.
  2. Install fluid reservoir to master cylinder.
    • Remove plugs from reservoir
    • Install reservoir, making sure reservoir is fully seated.
    • Install locating pin.
      Fig 2: Installing Fluid Reservoir To Master Cylinder
      G03176154Courtesy of JAGUAR CARS, INC.
  3. Install master cylinder to brake booster.
    • Install seal.
    • Install master cylinder, make sure master cylinder rod locates brake booster rod.
      Fig 3: Installing Master Cylinder To Brake Booster
      G03176155Courtesy of JAGUAR CARS, INC.
  4. Install and tighten nuts to 21-29 Nm.
    Fig 4: Installing And Tightening Nuts
    G03176156Courtesy of JAGUAR CARS, INC.
  5. Install pedal housing, brake booster and master cylinder assembly. Refer to BRAKE PEDAL AND BRACKET, BRAKE BOOSTER AND BRAKE MASTER CYLINDER  .
  6. Install engine compartment rear cover.
  7. Connect battery ground cable. (IMPORTANT, see BATTERY GROUND CABLE for further information).
  8. Bleed brake system. Refer to BLEEDING BRAKE SYSTEM .
  9. Remove paint-work protection covers and close engine compartment.