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Instrument Panel: Removal

  1. Turn ignition switch to position II.
  2. Motor driver and front passenger seats rearward.
  3. Position steering wheel in straight ahead position and fully lower and extend steering column.
  4. Turn ignition switch to position O.
  5. Remove battery cover and disconnect ground cable from battery terminal. Refer to BATTERY GROUND CABLE .
  6. Remove 'J' gate finisher. Refer to SELECTOR LEVER GATE FINISH PANEL for XJR or SELECTOR LEVER GATE FINISH PANEL for XJ8.
  7. Remove 'J' gate finisher retaining panel. Refer to FLOOR CONSOLE FINISH PANEL BRACKET  .
  8. Remove center console veneer panel. Refer to FLOOR CONSOLE FINISH PANEL  .
  9. Disconnect and remove radio.
  10. Remove center console switch module.
  11. Remove center console. Refer to FLOOR CONSOLE  .
  12. Slacken and remove center console vent duct rear securing screw and withdraw duct assembly from air conditioning unit manifold.
    Fig 1: Removing Center Console Vent Duct
    G03177290Courtesy of JAGUAR CARS, INC.
    13. WARNING: BEFORE ANY AIRBAG/SRS SERVICE IS PERFORMED, AT LEAST ONE MINUTE MUST ELAPSE AFTER DISCONNECTION OF THE BATTERY CABLE, TO ALLOW DISSIPATION OF BACK-UP POWER SUPPLY ENERGY.
  13. Remove driver airbag. Refer to DRIVER-SIDE AIR BAG MODULE .
  14. Remove steering wheel.
  15. Remove steering column lower cowl. Refer to STEERING COLUMN LOWER SHROUD  .
  16. Remove steering column upper cowl. Refer to STEERING COLUMN UPPER SHROUD  .
  17. Remove driver side underscuttle. Refer to INSTRUMENT PANEL LOWER TRIM PANEL  .
  18. Remove combined windshield wiper/washer switch and audible warning speaker assembly. Refer to WINDSHIELD WIPER/WASHER SWITCH .
  19. Remove glovebox. Refer to GLOVE COMPARTMENT  .
  20. Remove 'A' post lower trim pads. refer to COWL SIDE TRIM PANEL .
  21. Carefully withdraw driver stowage bin trim, remove bin securing screw and remove bin from fascia.
    Fig 2: Removing Stowage Bin From Fascia
    G03177291Courtesy of JAGUAR CARS, INC.
  22. Accessing via driver stowage bin aperture, disconnect fascia harness to center console harness multiplugs.
    Fig 3: Disconnecting Fascia Harness To Center Console Harness Multiplugs
    G03177292Courtesy of JAGUAR CARS, INC.
  23. Release driver side fascia harness to passenger compartment harness multiplug retaining lever and disconnect multiplug.
    Fig 4: Disconnecting Driver Side Fascia Harness To Passenger Compartment Harness Multiplug
    G03177293Courtesy of JAGUAR CARS, INC.
  24. From RH side footwell, remove nut securing fascia harness ground eyelet to tunnel front stud and disconnect eyelet from stud.
    Fig 5: Removing/Disconnecting Nut Securing Fascia Harness Ground Eyelet To Tunnel Front Stud
    G03177294Courtesy of JAGUAR CARS, INC.
  25. Remove steering column reach adjustment motor harness multiplug (yellow) from retaining bracket and disconnect multiplug.
    Fig 6: Removing Steering Column Reach Adjustment Motor Harness Multiplug From Retaining Bracket
    G03177295Courtesy of JAGUAR CARS, INC.
  26. Remove steering column tilt adjustment motor harness multiplug from retaining bracket and disconnect multiplug.
    Fig 7: Removing/Disconnecting Steering Column Tilt Adjustment Motor Harness Multiplug
    G03177296Courtesy of JAGUAR CARS, INC.
  27. Remove bolt securing fascia mounting bracket to RH side of tunnel.
    Fig 8: Removing Bolt Securing Fascia Mounting Bracket To RH Side Of Tunnel
    G03177297Courtesy of JAGUAR CARS, INC.
  28. Remove fascia RH end aperture trim pad.
    Fig 9: Removing Fascia RH End Aperture Trim Pad
    G03177298Courtesy of JAGUAR CARS, INC.
    29. CAUTION: The 'A' post fascia mounting brackets are pre-set to the body and must not under any circumstances be disturbed.
    Fig 10: Removing Bolts Securing Fascia To RH Post Mounting Bracket
    G03177299Courtesy of JAGUAR CARS, INC.
  29. Remove two bolts securing fascia to RH 'A' post mounting bracket.
  30. Disconnect and remove 'J' gate assembly for access. Refer to SELECTOR LEVER GATE FINISH PANEL for XJR or SELECTOR LEVER GATE FINISH PANEL for XJ8.
  31. Remove two screws securing fascia to air conditioning unit.
    Fig 11: Removing Screws Securing Fascia To Air Conditioning Unit
    G03177300Courtesy of JAGUAR CARS, INC.
  32. Remove bolts securing fascia to tunnel upper bracket and bracket to tunnel and remove bracket.
    Fig 12: Removing Bracket Securing Fascia To Tunnel
    G03177301Courtesy of JAGUAR CARS, INC.
  33. On passenger side, release fascia harness to passenger compartment harness multiplug retaining lever and disconnect multiplug.
    Fig 13: Releasing/Disconnecting Fascia Harness To Passenger Compartment Harness Multiplug
    G03177302Courtesy of JAGUAR CARS, INC.
  34. Remove fascia harness to engine management harness multiplugs (grey and white) from 'A' post lower retaining bracket and disconnect multiplugs.
    Fig 14: Removing/Disconnecting Fascia Harness To Engine Management Harness Multiplugs
    G03177303Courtesy of JAGUAR CARS, INC.
  35. From LH side footwell, remove nut securing fascia harness ground eyelet to tunnel front stud and disconnect eyelet from stud.
    Fig 15: Removing/Disconnecting Fascia Harness Ground Eyelet To Tunnel Front Stud
    G03177304Courtesy of JAGUAR CARS, INC.
  36. Remove bolt securing fascia mounting bracket to LH side of tunnel.
    Fig 16: Removing Bolt Securing Fascia Mounting Bracket To LH Side Of Tunnel
    G03177305Courtesy of JAGUAR CARS, INC.
  37. Remove bolt securing fascia to bulkhead upper mounting bracket (between air conditioning control and body processor modules).
    Fig 17: Removing Bolt Securing Fascia To Bulkhead Upper Mounting Bracket
    G03177306Courtesy of JAGUAR CARS, INC.
  38. Remove fascia LH end aperture trim pad.
    Fig 18: Removing Fascia LH End Aperture Trim Pad
    G03177307Courtesy of JAGUAR CARS, INC.
    39. CAUTION: The 'A' post fascia mounting brackets are pre-set to the body and must not under any circumstances be disturbed.
    Fig 19: Removing Bolts Securing Fascia To LH 'A' Post Mounting Bracket
    G03177308Courtesy of JAGUAR CARS, INC.
  39. Remove two bolts securing fascia to LH 'A' post mounting bracket.
  40. With assistance, carefully pull fascia assembly rearwards, withdrawing center locating pin from front bulkhead and disengaging side dowels from slots in 'A' post brackets.
    Fig 20: Pulling Fascia Rearwards Off Bulkhead Center Locating Pin And Disengaging Side Dowels
    G03177309Courtesy of JAGUAR CARS, INC.
  41. Remove fascia assembly from vehicle and place on clean bench correct way up, with back facing outward.
  42. Disconnect key transponder module harness multiplug.
    Fig 21: Disconnecting Key Transponder Module Harness Multiplug
    G03177310Courtesy of JAGUAR CARS, INC.
  43. Remove key transponder module.
    • Remove two screws securing key transponder module to fascia and remove transponder module.
    • Remove and discard plastic inserts from fascia steel reinforcement.
      Fig 22: Removing Key Transponder Module
      G03177311Courtesy of JAGUAR CARS, INC.
  44. Remove illumination control module.
    • Disconnect illumination control module harness multiplug. (1)
    • Slide module upwards to release it from fascia. (2)
      Fig 23: Removing Illumination Control Module
      G03177312Courtesy of JAGUAR CARS, INC.
  45. Remove captive bolt retaining body processor module harness multiplug and disconnect multiplug.
    Fig 24: Removing Captive Bolt And Disconnecting Body Processor Module Harness Multiplug
    G03177313Courtesy of JAGUAR CARS, INC.
  46. Remove three nuts securing body processor module to fascia and remove module.
    Fig 25: Removing Body Processor Module
    G03177314Courtesy of JAGUAR CARS, INC.
  47. Turn fascia around to face outwards on bench.
  48. Remove instrument panel veneer. Refer to INSTRUMENT CLUSTER FINISH PANEL  .
  49. Remove major gauge module.
  50. Remove and discard instrument panel veneer retaining plastic inserts from fascia.
  51. Release in-car sensor/trunk release switch assembly from fascia for access and disconnect trunk release switch harness multiplug.
    Fig 26: Releasing In-Car Sensor/Trunk Release Switch Assembly From Fascia
    G03177315Courtesy of JAGUAR CARS, INC.
  52. Withdraw in-car sensor from housing and remove housing/trunk release switch assembly.
    Fig 27: Removing Housing/Trunk Release Switch Assembly
    G03177316Courtesy of JAGUAR CARS, INC.
  53. Remove LH vent/duct assembly from fascia.
    • Remove two screws securing vent/duct assembly to fascia and remove assembly. Remove and discard screw retaining plastic inserts from fascia.
      Fig 28: Removing LH Vent/Duct Assembly From Fascia
      G03177317Courtesy of JAGUAR CARS, INC.
    54. WARNING: FOLLOWING DISCONNECTION OF THE BATTERY, A PERIOD OF AT LEAST ONE MINUTE MUST BE ALLOWED TO ELAPSE BEFORE ANY WORK IS CARRIED OUT ON AN AIR BAG MODULE.
    Fig 29: Removing Passenger Air Bag Deployment Door For Access, And Removing Deployment Door Retaining Clips From Fascia
    G03177318Courtesy of JAGUAR CARS, INC.
  54. Remove passenger air bag deployment door for access, and remove and discard deployment door retaining clips from fascia.
  55. Remove and discard four nuts securing passenger air bag module to fascia.
    Fig 30: Removing Nuts Securing Passenger Air Bag Module To Fascia
    G03177319Courtesy of JAGUAR CARS, INC.
  56. Partially withdraw airbag module, disconnect link harness multiplug and remove airbag from fascia.
    Fig 31: Disconnecting Link Harness Multiplug And Removing Airbag From Fascia
    G03177320Courtesy of JAGUAR CARS, INC.
  57. Remove RH vent/duct assembly from fascia.
    • Remove two screws securing vent/duct assembly to fascia and remove assembly. Remove and discard securing screw plastic inserts from fascia.
      Fig 32: Removing RH Vent/Duct Assembly From Fascia
      G03177321Courtesy of JAGUAR CARS, INC.
  58. Carefully withdraw center vent veneer panel.
  59. Remove four screws securing center vent to fascia.
    Fig 33: Removing Screws Securing Center Vent To Fascia
    G03177322Courtesy of JAGUAR CARS, INC.
  60. Remove center vent.
    • Withdraw center vent for access, disconnect clock harness multiplug and remove vent.
    • Remove and discard center vent retaining screw plastic inserts from fascia.
    • Remove clock from center vent.
      Fig 34: Removing Center Vent
      G03177323Courtesy of JAGUAR CARS, INC.
  61. Reposition fascia face down on bench.
  62. Withdraw center defrost vent for access, release solar sensor harness multiplug from retaining clip and disconnect multiplug.
    Fig 35: Releasing/Disconnecting Solar Sensor Harness Multiplug
    G03177324Courtesy of JAGUAR CARS, INC.
  63. Remove center defrost vent complete with solar sensor, and remove vent retaining clips from fascia.
    Fig 36: Removing Center Defrost Vent Complete With Solar Sensor
    G03177325Courtesy of JAGUAR CARS, INC.
  64. Carefully remove left and right hand defrost vents from fascia and remove vent retaining clips from fascia.
    Fig 37: Removing Left And Right Hand Defrost Vents From Fascia
    G03177326Courtesy of JAGUAR CARS, INC.
  65. Carefully remove left and right hand top vents from fascia.
    Fig 38: Removing Left And Right Hand Top Vents From Fascia
    G03177327Courtesy of JAGUAR CARS, INC.
  66. Remove screws securing LH and RH face level air ducts to fascia and remove ducts.
    Fig 39: Removing LH And RH Face Level Air Ducts
    G03177328Courtesy of JAGUAR CARS, INC.
  67. Remove four nuts securing air distribution box to fascia.
    Fig 40: Removing Nuts Securing Air Distribution Box To Fascia
    G03177329Courtesy of JAGUAR CARS, INC.
  68. Position air distribution box for access, disconnect multiplug and remove air distribution box from fascia.
    Fig 41: Removing Air Distribution Box From Fascia
    G03177330Courtesy of JAGUAR CARS, INC.
  69. Remove two screws securing aspirator motor assembly to fascia
    Fig 42: Removing Screws Securing Aspirator Motor Assembly To Fascia
    G03177331Courtesy of JAGUAR CARS, INC.
  70. Disconnect aspirator harness multiplug and remove aspirator, carefully routing hose through fascia aperture.
    Fig 43: Disconnecting/Removing Aspirator
    G03177332Courtesy of JAGUAR CARS, INC.
  71. Release fascia harness multiplugs from retaining brackets on RH side of fascia and slacken and remove two nuts securing harness to fascia.
    Fig 44: Releasing Fascia Harness Multiplugs From Retaining Brackets And Removing Nuts Securing Harness To Fascia
    G03177333Courtesy of JAGUAR CARS, INC.
  72. Remove solar sensor harness grommet from fascia and route harness multiplug through aperture. Release multiplug from retaining bracket on LH side of fascia
    Fig 45: Removing Solar Sensor Harness Grommet From Fascia
    G03177334Courtesy of JAGUAR CARS, INC.
  73. Noting positions, remove all harness retaining clips from fascia.
  74. Note layout of harness, then remove harness from fascia.
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