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Instrument Panel: Removal

  1. Turn ignition switch to position II.
  2. Motor driver and front passenger seats rearward.
  3. Position steering wheel in straight ahead position and fully lower and extend steering column.
  4. Turn ignition switch to position O.
  5. Remove battery cover and disconnect ground cable from battery terminal. Refer to BATTERY GROUND CABLE .
  6. Remove 'J' gate finisher. Refer to SELECTOR LEVER GATE FINISH PANEL  .
  7. Remove 'J' gate finisher retaining panel. Refer to FLOOR CONSOLE FINISH PANEL BRACKET  .
  8. Remove center console veneer panel. Refer to FLOOR CONSOLE FINISH PANEL  .
  9. Disconnect and remove radio.
  10. Remove center console switch module.
  11. Remove center console. Refer to FLOOR CONSOLE  .
  12. Slacken and remove center console vent duct rear securing screw and withdraw duct assembly from air conditioning unit manifold.
    Fig 1: Removing Duct Assembly From Air Conditioning Unit Manifold
    G03117078
    13. WARNING: BEFORE ANY AIRBAG/SRS SERVICE IS PERFORMED, AT LEAST ONE MINUTE MUST ELAPSE AFTER DISCONNECTION OF THE BATTERY CABLE, TO ALLOW DISSIPATION OF BACK-UP POWER SUPPLY ENERGY.
  13. Remove driver airbag. Refer to DRIVER-SIDE AIR BAG MODULE .
  14. Remove steering wheel.
  15. Remove steering column lower cowl. Refer to STEERING COLUMN LOWER SHROUD  .
  16. Remove steering column upper cowl. Refer to STEERING COLUMN UPPER SHROUD  .
  17. Remove driver side underscuttle. Refer to INSTRUMENT PANEL LOWER TRIM PANEL  .
  18. Remove combined windshield wiper/washer switch and audible warning speaker assembly. Refer to WINDSHIELD WIPER/WASHER SWITCH .
  19. Remove glovebox. Refer to GLOVE COMPARTMENT  .
  20. Remove 'A' post lower trim pads. Refer to COWL SIDE TRIM PANEL .
  21. Carefully withdraw driver stowage bin trim, remove bin securing screw and remove bin from fascia.
    Fig 2: Removing Driver Stowage Bin From Fascia
    G03117079
  22. Accessing via driver stowage bin aperture, disconnect fascia harness to center console harness multiplugs.
    Fig 3: Disconnecting Fascia Harness To Center Console Harness Multiplugs
    G03117080
  23. Release driver side fascia harness to passenger compartment harness multiplug retaining lever and disconnect multiplug.
    Fig 4: Disconnecting Driver Side Fascia Harness
    G03117081
  24. From RH side footwell, remove nut securing fascia harness ground eyelet to tunnel front stud and disconnect eyelet from stud.
    Fig 5: Disconnecting Ground Eyelet - RH Footwell
    G03117082
  25. Remove steering column reach adjustment motor harness multiplug (yellow) from retaining bracket and disconnect multiplug.
    Fig 6: Disconnecting Steering Column Reach Adjustment Motor
    G03117083
  26. Remove steering column tilt adjustment motor harness multiplug from retaining bracket and disconnect multiplug.
    Fig 7: Disconnecting Steering Column Tilt Adjustment Motor
    G03117084
  27. Remove bolt securing fascia mounting bracket to RH side of tunnel.
    Fig 8: Removing Bolt Securing Fascia Mounting Bracket To Rh Side Of Tunnel
    G03117085
  28. Remove fascia RH end aperture trim pad.
    Fig 9: Removing Fascia Rh End Aperture Trim Pad
    G03117086
    29. CAUTION: The 'A' post fascia mounting brackets are pre-set to the body and must not under any circumstances be disturbed.
    Fig 10: Removing Bolts Securing Fascia To RH 'A' Post Mounting Bracket
    G03117087
  29. Remove two bolts securing fascia to RH 'A' post mounting bracket.
  30. Disconnect and remove 'J' gate assembly for access. Refer to SELECTOR LEVER GATE FINISH PANEL  .
  31. Remove two screws securing fascia to air conditioning unit.
    Fig 11: Removing Screws Securing Fascia To Air Conditioning Unit
    G03117088
  32. Remove bolts securing fascia to tunnel upper bracket and bracket to tunnel and remove bracket.
    Fig 12: Removing Tunnel Bracket
    G03117089
  33. On passenger side, release fascia harness to passenger compartment harness multiplug retaining lever and disconnect multiplug.
    Fig 13: Disconnecting Fascia Harness To Passenger Compartment Harness
    G03117090
  34. Remove fascia harness to engine management harness multiplugs (grey and white) from 'A' post lower retaining bracket and disconnect multiplugs.
    Fig 14: Disconnecting Fascia Harness To Engine Management Harness Multiplugs
    G03117091
  35. From LH side footwell, remove nut securing fascia harness ground eyelet to tunnel front stud and disconnect eyelet from stud.
    Fig 15: Disconnecting Ground Eyelet - Tunnel Front Stud
    G03117092
  36. Remove bolt securing fascia mounting bracket to LH side of tunnel.
    Fig 16: Removing Bolt Securing Fascia Mounting Bracket To LH Side Of Tunnel
    G03117093
  37. Remove bolt securing fascia to bulkhead upper mounting bracket (between air conditioning control and body processor modules).
    Fig 17: Removing Bolt Securing Fascia To Bulkhead Upper Mounting Bracket
    G03117094
  38. Remove fascia LH end aperture trim pad.
    Fig 18: Removing Fascia LH End Aperture Trim Pad
    G03117095
    39. CAUTION: The 'A' post fascia mounting brackets are pre-set to the body and must not under any circumstances be disturbed.
    Fig 19: Removing Bolts Securing Fascia To LH 'A' Post Mounting Bracket
    G03117096
  39. Remove two bolts securing fascia to LH 'A' post mounting bracket.
  40. With assistance, carefully pull fascia assembly rearwards, withdrawing center locating pin from front bulkhead and disengaging side dowels from slots in 'A' post brackets.
    Fig 20: Withdrawing Fascia Assembly From Bulkhead
    G03117097
  41. Remove fascia assembly from vehicle and place on clean bench correct way up, with back facing outward.
  42. Disconnect key transponder module harness multiplug.
    Fig 21: Disconnecting Key Transponder Module Harness Multiplug
    G03117098
  43. Remove key transponder module.
    • Remove two screws securing key transponder module to fascia and remove transponder module.
    • Remove and discard plastic inserts from fascia steel reinforcement.
    Fig 22: Removing Key Transponder Module
    G03117099
  44. Remove illumination control module.
    • Disconnect illumination control module harness multiplug. (1)
    • Slide module upwards to release it from fascia. (2)
    Fig 23: Removing Illumination Control Module
    G03117100
  45. Remove captive bolt retaining body processor module harness multiplug and disconnect multiplug.
    Fig 24: Disconnecting Body Processor Module Harness Multiplug
    G03117101
  46. Remove three nuts securing body processor module to fascia and remove module.
    Fig 25: Removing Body Processor Module
    G03117102
  47. Turn fascia around to face outwards on bench.
  48. Remove instrument panel veneer. Refer to INSTRUMENT CLUSTER FINISH PANEL  .
  49. Remove major gauge module. Refer to INSTRUMENT CLUSTER .
  50. Remove and discard instrument panel veneer retaining plastic inserts from fascia.
  51. Release in-car sensor/trunk release switch assembly from fascia for access and disconnect trunk release switch harness multiplug.
    Fig 26: Removing Trunk Release Switch
    G03117103
  52. Withdraw in-car sensor from housing and remove housing/trunk release switch assembly.
    Fig 27: Removing Housing/Trunk Release Switch Assembly
    G03117104
  53. Remove LH vent/duct assembly from fascia.
    • Remove two screws securing vent/duct assembly to fascia and remove assembly. Remove and discard screw retaining plastic inserts from fascia.
    Fig 28: Removing LH Vent/Duct Assembly From Fascia
    G03117105
    54. WARNING: FOLLOWING DISCONNECTION OF THE BATTERY, A PERIOD OF AT LEAST ONE MINUTE MUST BE ALLOWED TO ELAPSE BEFORE ANY WORK IS CARRIED OUT ON AN AIR BAG MODULE.
    Fig 29: Removing Deployment Door Retaining Clips From Fascia
    G03117106
  54. Remove passenger air bag deployment door for access, and remove and discard deployment door retaining clips from fascia.
  55. Remove and discard four nuts securing passenger air bag module to fascia.
    Fig 30: Removing Nuts Securing Passenger Air Bag Module To Fascia
    G03117107
  56. Partially withdraw airbag module, disconnect link harness multiplug and remove airbag from fascia.
    Fig 31: Disconnecting/Removing Airbag Module From Fascia
    G03117108
  57. Remove RH vent/duct assembly from fascia.
    • Remove two screws securing vent/duct assembly to fascia and remove assembly. Remove and discard securing screw plastic inserts from fascia.
    Fig 32: Removing RH Vent/Duct Assembly From Fascia
    G03117109
  58. Carefully withdraw center vent veneer panel.
  59. Remove four screws securing center vent to fascia.
    Fig 33: Removing Screws Securing Center Vent To Fascia
    G03117110
  60. Remove center vent.
    • Withdraw center vent for access, disconnect clock harness multiplug and remove vent.
    • Remove and discard center vent retaining screw plastic inserts from fascia.
    • Remove clock from center vent.
    Fig 34: Removing Center Vent
    G03117111
  61. Reposition fascia face down on bench.
  62. Withdraw center defrost vent for access, release solar sensor harness multiplug from retaining clip and disconnect multiplug.
    Fig 35: Withdrawing Center Defrost Vent/Solar Sensor From Fascia
    G03117112
  63. Remove center defrost vent complete with solar sensor, and remove vent retaining clips from fascia.
    Fig 36: Removing Center Defrost Vent/Solar Sensor From Fascia
    G03117113
  64. Carefully remove left and right hand defrost vents from fascia and remove vent retaining clips from fascia.
    Fig 37: Removing Left & Right Defroster Vents From Fascia
    G03117114
  65. Carefully remove left and right hand top vents from fascia.
    Fig 38: Removing Left And Right Hand Top Vents From Fascia
    G03117115
  66. Remove screws securing LH and RH face level air ducts to fascia and remove ducts.
    Fig 39: Removing LH And RH Face Level Air Ducts
    G03117116
  67. Remove four nuts securing air distribution box to fascia.
    Fig 40: Removing Nuts Securing Air Distribution Box To Fascia
    G03117117
  68. Position air distribution box for access, disconnect multiplug and remove air distribution box from fascia.
    Fig 41: Removing Air Distribution Box From Fascia
    G03117118
  69. Remove two screws securing aspirator motor assembly to fascia
    Fig 42: Removing Screws Securing Aspirator Motor Assembly To Fascia
    G03117119
  70. Disconnect aspirator harness multiplug and remove aspirator, carefully routing hose through fascia aperture.
    Fig 43: Disconnecting/Removing Aspirator
    G03117120
  71. Release fascia harness multiplugs from retaining brackets on RH side of fascia and slacken and remove two nuts securing harness to fascia.
    Fig 44: Releasing/Removing Fascia Harness From Fascia
    G03117121
  72. Remove solar sensor harness grommet from fascia and route harness multiplug through aperture. Release multiplug from retaining bracket on LH side of fascia
    Fig 45: Removing Solar Sensor Harness Grommet From Fascia
    G03117122
  73. Noting positions, remove all harness retaining clips from fascia.
  74. Note layout of harness, then remove harness from fascia.
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