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Instrument Panel: Installation

  1. Route harness in fascia as previously noted.
  2. Install all harness to fascia retaining clips.
  3. Install solar sensor harness multiplug on LH retaining bracket.
  4. Pass solar sensor harness multiplug through fascia aperture. Install solar sensor harness grommet.
    Fig 1: Installing Solar Sensor Harness Grommet
    G03117123
  5. Install fascia harness multiplugs to RH retaining brackets and install harness securing nuts.
    Fig 2: Installing Fascia Harness Securing Nuts
    G03117124
  6. Install aspirator motor assembly in fascia, routing hose through aperture, and install securing screws.
    Fig 3: Installing Securing Screws
    G03117125
  7. Connect aspirator harness multiplug to fascia harness.
    Fig 4: Connecting Aspirator Harness Multiplug To Fascia Harness
    G03117126
  8. Position air distribution box in fascia and connect multiplug to fascia harness.
    Fig 5: Connecting Air Distribution Box Multiplug To Fascia Harness
    G03117127
  9. Fully seat air distribution box and install securing nuts.
    Fig 6: Installing Air Distribution Box Securing Nuts
    G03117128
  10. Install LH and RH air distribution box/fascia side vent ducts and install securing screws.
    Fig 7: Installing LH And RH Air Distribution Box/Fascia Side Vent Ducts
    G03117129
  11. Install LH and RH top vents on fascia.
  12. Install all defrost vent retaining clips to fascia.
  13. Install LH and RH windshield defrost vents to fascia
  14. Position center defrost vent/solar sensor assembly, connect sensor harness multiplug to fascia harness, install multiplug on retaining clip and fully seat assembly in fascia.
    Fig 8: Installing Center Defrost Vent/Solar Sensor Assembly In Fascia
    G03117130
  15. Reposition fascia right way up on bench.
  16. Position face level air ducts in fascia and install securing screws.
    Fig 9: Installing Face Level Air Ducts Securing Screws
    G03117131
  17. Install center vent/clock assembly.
    • Install new center vent retaining screw inserts in fascia.
    • Position center vent/clock assembly at fascia and connect clock harness multiplug to fascia harness.
    Fig 10: Installing Center Vent/Clock Assembly
    G03117132
  18. Position center vent/clock assembly in fascia and install securing screws.
    Fig 11: Installing Center Vent/Clock Assembly In Fascia
    G03117133
  19. Install RH side vent/duct assembly.
    • Install new RH side vent/duct retaining screw inserts in fascia.
    • Position RH side vent in fascia and install securing screws.
    Fig 12: Installing RH Side Vent/Duct Assembly
    G03117134
  20. Install new LH side vent/duct retaining screw inserts in fascia.
  21. Position LH side vent/duct in fascia and install securing screws.
  22. Position passenger air bag module and deployment door assembly in fascia aperture and install four new securing nuts.
    Fig 13: Positioning Passenger Air Bag Module And Deployment Door Assembly In Fascia Aperture
    G03117135
    23. WARNING: ENSURE THAT THE AIR BAG AND RETAINING CLIPS ARE FULLY SEATED.
    Fig 14: Installing Deployment Door
    G03117136
  23. Install deployment door.
    • Install and fully seat deployment door retaining clips in fascia.
    • Install and fully seat deployment door in clips.
  24. Position trunk release switch/housing at fascia and connect in-car sensor to housing.
    Fig 15: Positioning Trunk Release Switch/Housing In Fascia And Connecting In-Car Sensor
    G03117137
  25. Connect trunk release switch multiplug to fascia harness and install in-car sensor/trunk release switch assembly to fascia.
    Fig 16: Connecting/Installing In-Car Sensor/Trunk Release Switch Assembly
    G03117138
  26. Install new major gauge module retaining screw inserts to fascia.
  27. Install major gauge module in fascia.
  28. Install instrument panel veneer panel. Refer to INSTRUMENT CLUSTER FINISH PANEL  .
  29. Reposition fascia on bench with back facing outwards.
  30. Position body processor module in fascia and install securing nuts.
    Fig 17: Installing Body Processor Module In Fascia
    G03117139
  31. Connect body processor module harness multiplug to fascia harness and tighten captive securing bolt.
    Fig 18: Connecting Body Processor Module Harness Multiplug To Fascia Harness
    G03117140
  32. Install illumination control module on fascia.
    • Connect module to fascia harness multiplug. (1)
    • Slide module downward to secure on mounting bracket. (2)
    Fig 19: Installing Illumination Module To Fascia Harness Multiplug
    G03117141
  33. Install new key transponder module securing screw plastic inserts to fascia. Position key transponder module in fascia and install securing screws.
    Fig 20: Installing Key Transponder Module
    G03117142
  34. Connect key transponder module harness multiplug to fascia harness.
    Fig 21: Connecting Key Transponder Module Harness Multiplug To Fascia Harness
    G03117143
  35. With assistance, position fascia in vehicle, align side dowels with slots in 'A' post brackets, and center pin with bulkhead aperture, and push fully forward.
    Fig 22: Aligning Fascia Center Pin With Bulkhead Aperture
    G03117144
    36. CAUTION: The 'A' post fascia mounting brackets are pre-set to the body and must not under any circumstances be disturbed.
    Fig 23: Installing Bolts Securing Fascia To RH Post Bracket
    G03117145
  36. Install bolts securing fascia to RH 'A' post bracket and tighten to 22-28Nm.
  37. Install trim pad on fascia RH end aperture.
  38. Install bolt securing fascia bracket to RH side of tunnel and tighten to 7-10Nm.
    Fig 24: Installing Bolt Securing Fascia Bracket To RH Side Of Tunnel
    G03117146
  39. Install fascia center support bracket.
    • Position center bracket on top of tunnel and install but do not tighten securing bolts.
    • Install fascia to center mounting bracket bolts and tighten to 22-28Nm.
    • Finally tighten center mounting bracket to tunnel securing bolts to 22-28Nm.
    Fig 25: Installing Fascia Center Support Bracket
    G03117147
  40. Install fascia to air conditioning unit securing screws.
    Fig 26: Installing Fascia To Air Conditioning Unit Securing Screws
    G03117148
    41. CAUTION: The 'A' post fascia mounting brackets are pre-set to the body and must not under any circumstances be disturbed.
    Fig 27: Installing Bolts Securing Fascia To LH 'A' Post Bracket
    G03117149
  41. Install bolts securing fascia to LH 'A' post bracket and tighten to 22-28Nm.
  42. Install trim pad to fascia RH end aperture.
  43. Install bolt securing fascia mounting bracket to bulkhead adjacent to body processor.
    Fig 28: Installing Bolt Securing Fascia Mounting Bracket To Bulkhead Adjacent To Body Processor
    G03117150
  44. Position ground cable eyelet on LH 'A' post stud and install securing nut.
  45. Connect passenger side fascia harness to engine management harness multiplugs (white and grey) and install multiplugs on lower 'A' post retaining bracket.
    Fig 29: Connecting Passenger Side Fascia Harness To Engine Management Harness Multiplugs
    G03117151
  46. Connect passenger side fascia harness to passenger compartment harness multiplug and secure with retaining lever.
    Fig 30: Connecting Passenger Side Fascia Harness To Passenger Compartment Harness Multiplug
    G03117152
  47. Install trim pad on passenger side lower 'A' post. Refer to COWL SIDE TRIM PANEL .
  48. Connect passenger air bag link harness multiplug.
    Fig 31: Connecting Passenger Air Bag Link Harness Multiplug
    G03117153
  49. Install passenger glovebox assembly. Refer to GLOVE COMPARTMENT  .
  50. Install 'J' gate assembly. Refer to SELECTOR LEVER GATE FINISH PANEL  and FLOOR CONSOLE FINISH PANEL BRACKET  .
  51. Position center console rear vent duct in air conditioning unit and install rear securing screw.
    Fig 32: Installing Center Console Rear Vent Duct
    G03117154
  52. Install center console. Refer to FLOOR CONSOLE  .
  53. Install center console switch module.
  54. Install radio.
  55. Install fascia center veneer panel. Refer to INSTRUMENT PANEL FINISH PANEL  .
  56. Install center console veneer panel. Refer to FLOOR CONSOLE FINISH PANEL  .
  57. Install 'J' gate finisher retaining panel. Refer to FLOOR CONSOLE FINISH PANEL BRACKET  .
  58. Install 'J' gate surround. Refer to SELECTOR LEVER GATE FINISH PANEL  .
  59. Connect steering column tilt motor harness multiplug and install multiplug on retaining bracket.
    Fig 33: Installing Steering Column Tilt Motor Harness Multiplug On Retaining Bracket
    G03117155
  60. Connect steering column reach motor harness multiplug and install multiplug on retaining bracket.
    Fig 34: Installing Steering Column Reach Motor Harness Multiplug On Retaining Bracket
    G03117156
  61. Position ground cable eyelet on RH 'A' post stud and install securing nut.
  62. Connect driver side fascia harness to passenger compartment harness multiplug and secure with retaining lever.
    Fig 35: Connecting Driver Side Fascia Harness To Passenger Compartment Harness Multiplug
    G03117157
  63. Connect driver side fascia harness to console harness multiplugs.
    Fig 36: Connecting Driver Side Fascia Harness To Console Harness Multiplugs
    G03117158
  64. Position driver stowage bin in fascia, install securing screw and fully seat trim.
    Fig 37: Installing Driver Stowage Bin In Fascia
    G03117159
  65. Install trim pad on driver side lower 'A' post. Refer to COWL SIDE TRIM PANEL .
  66. Install driver side underscuttle. Refer to INSTRUMENT PANEL LOWER TRIM PANEL  .
  67. Install combined windshield wiper/washer switch and audible warning speaker assembly. Refer to WINDSHIELD WIPER/WASHER SWITCH .
  68. Install steering column upper cowl. Refer to STEERING COLUMN UPPER SHROUD  .
  69. Install steering column lower cowl. Refer to STEERING COLUMN LOWER SHROUD  .
  70. Install steering wheel.
  71. Install driver side airbag. Refer to DRIVER-SIDE AIR BAG MODULE .
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