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Home >> Jaguar >> 2001 >> XJ8 Base >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake Actuation >> Removal and Installation >> Brake Master Cylinder >> Installation

Brake Master Cylinder: Installation

  1. Install seals into master cylinder.
    • Remove plugs.
    • Lubricate seals with clean brake fluid.
    • Install seals.
    Fig 1: Installing Seals Into Master Cylinder
    G03116159
  2. Install fluid reservoir to master cylinder.
    • Remove plugs from reservoir
    • Install reservoir, making sure reservoir is fully seated.
    • Install locating pin.
    Fig 2: Installing Fluid Reservoir To Master Cylinder
    G03116160
  3. Install master cylinder to brake booster.
    • Install seal.
    • Install master cylinder, make sure master cylinder rod locates brake booster rod.
    Fig 3: Installing Master Cylinder To Brake Booster
    G03116161
  4. Install and tighten nuts to 21-29 Nm.
    Fig 4: Installing And Tightening Nuts
    G03116162
  5. Install pedal housing, brake booster and master cylinder assembly. Refer to BRAKE PEDAL AND BRACKET, BRAKE BOOSTER AND BRAKE MASTER CYLINDER  .
  6. Install engine compartment rear cover. Refer to ENGINE COVER .
  7. Connect battery ground cable. Refer to BATTERY CONNECT .
  8. Bleed brake system. See BLEEDING BRAKE SYSTEM .
  9. Remove paint-work protection covers and close engine compartment.
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