Brake Pedal and Bracket, Brake Booster and Brake Master Cylinder: Installation

Install gasket to pedal housing assembly.

Fig 1: Installing Pedal Housing Gasket

CAUTION: Make sure no pipes or cables become trapped when fitting the pedal housing assembly.

Fig 2: Installing Pedal Housing To Vehicle

Install pedal housing to vehicle.
- Make sure pedal housing aperture is positioned correctly.
- Install and tighten nuts to 15-20 Nm.
Position cloth underneath master cylinder to collect brake fluid spillage.
Install brake tubes to master cylinder.
- Remove plugs.
- Connect and tighten brake tubes. Refer to BRAKE TUBE, HOSES AND BRACKET TORQUES for torque setting.
- Remove cloth from underneath master cylinder.
Fig 3: Installing Brake Tubes To Master Cylinder
Connect throttle cable to pedal housing.
- Install cable to grommet.
- Install cable to pedal housing.
Fig 4: Connecting Throttle Cable To Pedal Housing
Connect throttle inner cable to pedal grommet.

Fig 5: Connecting Throttle Inner Cable To Pedal Grommet
Connect vacuum pipe elbow to brake booster.
1. Install new seal.
2. Connect pipe.
Fig 6: Connecting Vacuum Pipe Elbow To Brake Booster
Connect low-level warning connector to master cylinder.

Fig 7: Connecting Low-Level Warning Connector To Master Cylinder
Install cruise control vacuum-valves, mounting bracket.
- Install and tighten bolts.
Fig 8: Installing Cruise Control Vacuum-Valves Mounting Bracket
Connect stop lamp switch connector.
- Connect connector.
- Reposition carpet.
Fig 9: Connecting Stop Lamp Switch Connector
Connect battery ground cable (IMPORTANT, see BATTERY CONNECT for further information).
Bleed brake system. See BLEEDING BRAKE SYSTEM .
Install engine compartment rear cover. Refer to ENGINE COVER .
Remove paint-work protection covers and close engine compartment.
Connect battery ground cable (IMPORTANT, refer to BATTERY GROUND CABLE for further information).