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Home >> Isuzu >> 2007 >> i-290 LS, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 85 (Transfer Case - ISUZU T150) >> Repair Instructions >> Transfer Case Assembly Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2007 Isuzu i-370, 2007 GMC Canyon, and 2007 Chevrolet Colorado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the transfer case fluid, if necessary. Refer to Transfer Case Fluid Replacement .
  2. Remove the rear propeller shaft. Refer to Propeller Shaft Replacement - One Piece .
  3. Remove the front propeller shaft. Refer to Front Propeller Shaft Replacement .
  4. Remove the transfer case encoder motor. Refer to Transfer Case Encoder Motor Replacement .
  5. Fig 1: View Of Transfer Case & Components
    GM1313605Courtesy of GENERAL MOTORS CORP.
  6. Disconnect the engine wiring harness electrical connectors (3, 5) from the following:
    • The speed sensor (2)
    • The heated oxygen sensor pigtail
  7. Fig 2: View Of Transfer Case Electrical Connectors
    GM1313610Courtesy of GENERAL MOTORS CORP.
  8. Disconnect the engine wiring harness electrical connectors (1, 2) from the following:
    • The brown NEUTRAL switch electrical connector (6)
    • The gray 2/4 indicator switch electrical connector (4)
  9. Disconnect the engine wiring harness retainers from the transfer case.
  10. Position the engine wiring harness aside.
  11. Fig 3: View Of Lower Transfer Case (MA5)
    GM1313616Courtesy of GENERAL MOTORS CORP.
  12. If equipped with (MA5) complete the following:
    1. Remove the transfer case mounting bolts.
    2. With the aid of an assistant, carefully lower the transfer case from the vehicle.
  13. Fig 4: View Of Lower Transfer Case (M30)
    GM1313617Courtesy of GENERAL MOTORS CORP.
  14. If equipped with (M30) complete the following:
    1. Remove the transfer case mounting bolts.
    2. With the aid of an assistant, carefully lower the transfer case from the vehicle.