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Home >> Isuzu >> 2007 >> i-290 LS, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 85 (Transfer Case - ISUZU T150) >> Repair Instructions >> Cleaning and Inspection >> Drive Chain and Sprockets

Drive Chain and Sprockets

WARNING: This page is about a different car, the 2007 Isuzu i-370, 2007 GMC Canyon, and 2007 Chevrolet Colorado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Drive Chain, Drive Sprocket & Front Output Shaft
    GM909446Courtesy of GENERAL MOTORS CORP.
  1. Clean the drive chain (120), the drive sprocket (123) and the front output shaft (127) in cleaning solvent and air dry.
  2. Inspect the drive chain (120) for the following conditions:
    • Loose link pins
    • Binding or stiff links
    • Debris embedded in the links
    • Worn teeth surfaces
    • Stretched chain - interference marks on the case half
  3. Replace the chain if any of the above conditions are found.
  4. Inspect the driven sprocket on the front output shaft (127) and the drive sprocket (123) for the following conditions:
    • Chipped or cracked teeth
    • Excessively worn gear surfaces

      Slight wear marks are normal.

    • Debris embedded in the root of the teeth
  5. Inspect the drive sprocket (123) for the following conditions:
    • 2/4 Synchronizer engagement teeth for chipping
    • 2/4 Synchronizer engagement teeth for excessive wear
  6. Inspect the drive sprocket bushing for the following conditions:
    • Excessive wear
    • Scoring
  7. Inspect the rear bearing journal on the front output shaft for the following conditions:
    • Scoring
    • Pitting
    • Brinelling
    • Excessive wear
  8. Inspect the threads on the front output shaft for damage.
  9. Inspect the splines on the front output shaft for wear, caused by a loose flange yoke.
  10. Replace the sprockets if any of the above conditions are found. The chain and sprockets may be replaced separately.