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Home >> Isuzu >> 2007 >> i-290 LS, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 83 (Engine Control System & Fuel System - 3.7L - Introduction (2 Of 2)) >> Repair Instructions >> Fuel Rail Assembly Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Isuzu i-370, 2007 GMC Canyon, and 2007 Chevrolet Colorado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Vie Of Lower O-Ring Seals
    GM1772114Courtesy of GENERAL MOTORS CORP.
  1. Lightly lubricate the NEW lower O-ring seals with mineral oil GM P/N 9981704.
  2. Install the NEW O-ring seals onto the tip of each injector.
  3. Fig 2: View Of Fuel Rail To Cylinder Head
    GM1772116Courtesy of GENERAL MOTORS CORP.
  4. Position the fuel rail to the cylinder head, insert the spray tip ends of the fuel injectors into the cylinder head.
  5. NOTE: Refer to Fastener Notice .
  6. Install the fuel rail bolts.

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

  7. Fig 3: Viw Of Engine Wiring Harness Electrical Connector
    GM1765153Courtesy of GENERAL MOTORS CORP.
  8. Connect the engine wiring harness electrical connector (1) to the fuel injector harness electrical connector.
  9. Install the intake manifold. Refer to Intake Manifold Replacement .
  10. Fig 4: View Of EVAP Canister Purge Pipe, Throttle Body Module & EVAP Canister Purge Solenoid Valve
    GM1352026Courtesy of GENERAL MOTORS CORP.
  11. Connect the EVAP purge tube to the throttle body control module (2) and the EVAP canister purge solenoid valve (3). Refer to Plastic Collar Quick Connect Fitting Service .
  12. Fig 5: View Of Fuel Feed Line Quick Connect Fitting
    GM1772037Courtesy of GENERAL MOTORS CORP.
  13. Connect the fuel feed line quick connect fitting (1) to the fuel rail. Refer to Metal Collar Quick Connect Fitting Service .
  14. Inspect for leaks.
    1. Turn ON the ignition, with the engine OFF for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition, with the engine OFF.
    4. Inspect for fuel leaks.