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Home >> Isuzu >> 2007 >> i-290 LS, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 47 (Power Steering System) >> Repair Instructions >> Power Steering Reservoir Replacement - Off Vehicle >> Assembly Procedure

Assembly Procedure

WARNING: This page is about a different car, the 2007 Cadillac DTS. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Hydraulic Pump Housing & TORX Head Bolts
    GM295823Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice.
  1. Check the TORX® head bolts (1) on the hydraulic pump housing (2) for tightness.

    Tighten:  Tighten the TORX® head bolts (1) to 20-25 N.m (15-18 lb ft).

  2. Fig 2: Identifying Valve Bore Plug
    GM295825Courtesy of GENERAL MOTORS CORP.
  3. Check the valve bore plug (1) and the O-ring union fitting.

    Tighten:  Tighten the valve bore plug (1) to 50-60 N.m (37-44 lb ft).

  4. Fig 3: Identifying Reservoir & O-ring Seal
    GM295827Courtesy of GENERAL MOTORS CORP.
  5. Lubricate the new O-ring seal (2) with power steering fluid.
  6. Connect the O-ring seal (2) to the reservoir (1).
  7. Fig 4: Identifying Pump Housing Assembly & Reservoir Mounting Hole
    GM295828Courtesy of GENERAL MOTORS CORP.
    NOTE: Align the mounting hole on the reservoir correctly with the hole on top of the housing assembly in order to prevent damage.
  8. Connect the reservoir assembly (1) to the hydraulic pump housing (4).
  9. Fig 5: Identifying Reservoir Assembly, Pump Housing, & Retaining Clip
    GM295829Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Make sure the retaining clip (2) is fully seated on the reservoir assembly (1), so the reservoir assembly (1) and the pump housing (3) are securely fastened.
  10. Tap retaining clips (2) with a hammer.
  11. Fig 6: Identifying Mounting Bracket Assembly, Pump, & Bolts
    GM295819Courtesy of GENERAL MOTORS CORP.
  12. Attach the pump (1) to the mounting bracket assembly (2).

    Tighten:  Tighten the mounting bracket bolts (3) to 28-38 N.m (21-28 lb ft).