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Home >> Isuzu >> 2007 >> i-290 LS, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 31 (Disc Brake System) >> Repair Instructions >> Front Brake Caliper Replacement (J55) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Cadillac DTS. However, it is still accessible from the selected car via links, so may be relevant.
  1. If reusing the brake caliper pin bolts and retainers, clean the brake caliper pin bolts and retainers using denatured alcohol, or equivalent.
  2. Dry the brake caliper pin bolts and retainers, using non-lubricated, filtered air.
  3. Install the brake caliper over the brake pads and into the brake caliper bracket.
  4. Apply a thin coat of high temperature silicone brake lubricant to the brake caliper pin bolts: do NOT apply lubricant to the brake pad hardware.
    5. Fig 1: View Of Brake Caliper Pin Bolts
    GM654623Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice.
  5. Install the brake caliper pin bolts.

    Tighten:  Tighten the brake caliper pin bolts to 113 N.m (83 lb ft).

    6. IMPORTANT: Install NEW copper brake hose gaskets.
  6. Assemble the brake hose bolt and the NEW copper brake hose gaskets to the brake hose.
  7. Install the brake hose to caliper bolt to the brake caliper.

    Tighten:  Tighten the brake hose to caliper bolt to 45 N.m (33 lb ft).

  8. Bleed the brake system. Refer to Hydraulic Brake System Bleeding (Manual) or Hydraulic Brake System Bleeding (Pressure) .
  9. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  10. Slowly release the brake pedal.
  11. Wait 15 seconds, then repeat steps 9-10 until a firm brake pedal apply is obtained; this will properly seat the brake caliper pistons and brake pads.
  12. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
  13. Lower vehicle.
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