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Home >> Isuzu >> 2007 >> i-290 LS, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 29 (Engine Exhaust System) >> Repair Instructions >> Catalytic Converter Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2007 Cadillac DTS. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: In order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool.
CAUTION: Always wear protective goggles and gloves when removing exhaust parts as falling rust and sharp edges from worn exhaust components could result in serious personal injury.
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Support the exhaust system near the resonator with a suitable jack.
  3. Remove the oxygen sensor. It is not necessary to disconnect the electrical connector.
  4. Fig 1: View Of Exhaust Pipe To Catalytic Converter
    GM71703Courtesy of GENERAL MOTORS CORP.
  5. Remove the nuts securing the catalytic converter to the exhaust manifold pipe.
  6. Fig 2: View Of Center Exhaust Hangers & Bolts
    GM691380Courtesy of GENERAL MOTORS CORP.
  7. Remove the bolts securing the center exhaust hangers to the rear suspension support brackets.
  8. Remove the catalytic converter from the manifold pipe.
  9. Lower the exhaust system.
  10. Fig 3: Identifying Catalytic Converter Gasket
    GM1761294Courtesy of GENERAL MOTORS CORP.
  11. Remove the catalytic converter gasket (1). Do not reuse the gasket.
    Fig 4: Identifying Pipe Cut Location
    GM1761299Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Ensure the cut (1) is made 34 mm (1.3 in) from the weld on the intermediate pipe.
  12. Cut the intermediate pipe 34 mm (1.3 in) from the resonator weld.