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Home >> Isuzu >> 2007 >> i-290 LS, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Master Cylinder Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
    Fig 1: View Of Clutch Pedal & Clutch Master Cylinder Push Rod
    GM1302125Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: A new retainer (3) is required after removal.
  1. Complete the following in order to disengage the retainer (3) from the clutch pedal pin.
    1. Insert a flat bladed tool (4) between the clutch master cylinder push rod (1) and the clutch pedal (2).
    2. Pry the clutch master cylinder push rod (1) away from the clutch pedal assembly (2).

      Discard the retainer (3).

  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
    3. Fig 2: Using J 42371 To Separate The Hydraulic Clutch Line From The Clutch Actuator Quick Connect
    GM1302107Courtesy of GENERAL MOTORS CORP.
  3. Using the J 42371  , push back the white plastic sleeve on the quick connect in order to separate the hydraulic clutch hose from the clutch actuator quick connect. See Special Tools .

    It is not necessary to plug the lower hose end or slave cylinder fitting as they are equipped with check valves, only minimal fluid loss may be experienced.

  4. Disconnect the clutch hydraulic hose retainer from the inner fender.
  5. Lower the vehicle.
    6. Fig 3: Rotating Clutch Master Cylinder Clockwise
    GM1302127Courtesy of GENERAL MOTORS CORP.
  6. Rotate the clutch master cylinder clockwise 1/8 turn.
    7. Fig 4: View Of Clutch Master Cylinder With Hydraulic Hose
    GM1302131Courtesy of GENERAL MOTORS CORP.
  7. Remove the clutch master cylinder with hydraulic hose from the cowl.
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