LEMON Manuals: Even more car manuals for everyone
Home >> Isuzu >> 2007 >> i-290 LS, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Manual Transmission - AISIN Ar5) >> Diagnostic Information and Procedures >> Transmission Clunk on Acceleration or Deceleration >> Test Description

Test Description

WARNING: This page is about a different variant/trim than selected.

The number below refers to the step number on the diagnostic table.

  1. 7:  This step inspects for the transfer case causing the clunk. Shift the transfer case into another mode. If the transmission is causing the clunk, there will not be a change in the clunk.
Transmission Clunk on Acceleration or Deceleration

Step Action Yes No
DEFINITION: A clunk is heard and/or felt on acceleration or deceleration.
1 Did you review the Symptoms - Manual Transmission and perform the necessary inspections? Go to Step 2  Go to Symptoms - Manual Transmission 
2 Inspect the engine mounts for being loose or damaged. Refer to Engine Mount Inspection or Engine Mount Inspection .
Did you find and repair the condition?
Go to Step 10  Go to Step 3 
3 Inspect the transmission mounts for being loose or damaged. Refer to Transmission Mount Replacement (RPO Z71)  or Transmission Mount Replacement (RPO Z85 and ZQ8) .
Did you find and repair the condition?
Go to Step 10  Go to Step 4 
4 Inspect the transmission to engine fasteners for being loose or missing. Refer to Fastener Tightening Specifications .
Did you find and repair the condition?
Go to Step 10  Go to Step 5 
5 Inspect the driveline for causing the clunk. Refer to Diagnostic Starting Point - Propeller Shaft .
Did you find and repair the condition?
Go to Step 10  Go to Step 6 
6 Is the vehicle equipped with a transfer case? Go to Step 7  Go to Step 9 
Shift the transfer case into 4HI.
Is the clunk still present?
Go to Step 9  Go to Step 8 
8 Inspect the transfer case for causing the clunk. Refer to Symptoms - Transfer Case .
Did you find and repair the condition?
Go to Step 10  Go to Step 9 
9
  1. Remove the transmission. Refer to Transmission Replacement (4WD)  or Transmission Replacement (RWD) .
  2. Disassemble the transmission. Refer to Transmission Disassemble .
  3. Inspect the following transmission components that could be causing the clunk:
    • Worn speed gear teeth
    • Worn countershaft gear teeth
    • Worn synchronizer sleeve to hub
    • Worn thrust washers and thrust surfaces on the speed gears or mainshaft
Did you find and repair the condition?
Go to Step 10  Go to Diagnostic Aids
10 Operate the system in order to verify the repair.
Did you correct the condition?
System OK Go to Step 1