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Home >> Isuzu >> 1997 >> Oasis LS >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc & Drum >> Adjustments >> Master Cylinder Push Rod

Master Cylinder Push Rod

NOTE: Check and adjust master cylinder push rod-to-piston clearance before installing master cylinder.
  1. Install and adjust Push Rod Adjustment Gauge (07JAG-SD40100) so gauge center rod makes light contact with secondary piston of master cylinder. See Fig 1 . Ensure gasket is in position when adjusting rod clearance.
  2. Remove push rod adjustment gauge from master cylinder, and install gauge onto brake booster. See Fig 2 . Tighten mounting nuts to specification. See TORQUE SPECIFICATIONS  . Using engine or outside vacuum source, apply at least 20 in. Hg vacuum to brake booster. Check clearance using feeler gauge. Clearance should be between 0-.016" (0-.40 mm).
  3. Adjust push rod clearance by turning nut at end of push rod. Adjust push rod length to 4.55-4.59" (115.5-116.5 mm). See Fig 3 . Tighten lock nut to specification. See TORQUE SPECIFICATIONS  .
Fig 1: Setting Push Rod Adjustment Gauge
G91B01458Courtesy of AMERICAN HONDA MOTOR CO., INC.
Fig 2: Checking Push Rod Clearance
G91D01459Courtesy of AMERICAN HONDA MOTOR CO., INC.
Fig 3: Adjusting Push Rod Clearance & Length
G96A18697Courtesy of AMERICAN HONDA MOTOR CO., INC.
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