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Master Cylinder: Disassembly

  1. Remove fluid reservoir cover, seal and float (if equipped). Drain brake fluid. Place master cylinder in vise. Remove dust seal. Depress piston assembly, and remove stopper bolt and gasket on left side of master cylinder. See Fig 1 .
  2. Remove snap ring. Slowly release piston assembly. Remove primary and secondary piston assemblies from cylinder bore. DO NOT remove reservoir assembly unless replacing it. DO NOT detach spring from piston assemblies.
Fig 1: Exploded View Of Master Cylinder Assembly
G91I02036Courtesy of ISUZU MOTOR CO.
NOTE: If fluid contamination or corrosion is found, replace all rubber parts. Use clean brake fluid to bench-bleed master cylinder. DO NOT use any cleaner containing mineral oil, or rubber parts will be damaged.
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