Removal (1.6L SOHC)
- Disconnect negative battery cable. Disconnect 2 harness connectors (9-pin and 12-pin) near left strut tower. Disconnect Manifold Absolute Pressure (MAP) sensor connector. Disconnect Throttle Position Sensor (TPS) connector.
- Disconnect throttle valve cable from upper intake manifold. Disconnect Idle Air Control Valve (IACV) connector. Disconnect PCV hose, air intake duct and breather hose.
- Disconnect EGR Vacuum Switching Valve (VSV) hose and canister hose from throttle valve assembly. Loosen EGR valve bolts and EGR pipe at exhaust manifold. Loosen EGR pipe bracket bolt.
- Disconnect bracket from upper intake manifold. Remove throttle valve assembly from upper intake manifold. Disconnect coolant by-pass hose. Disconnect MAP sensor vacuum hose. Disconnect brake booster vacuum hose.
- Disconnect upper intake manifold bracket and engine hoist bracket. Remove upper intake manifold from vehicle.