Removal (1.6L DOHC)
- Remove upper intake manifold. See UPPER INTAKE MANIFOLD under REMOVAL & INSTALLATION. Remove oil cooler pipe clip retaining nuts located below lower intake manifold. On non-turbo vehicles, remove air transducer and Vacuum Switching Valve (VSV) bracket.
- On all vehicles, release fuel pressure. See FUEL PRESSURE RELEASE under REMOVAL & INSTALLATION. Disconnect fuel return and supply lines. Remove fuel rail retaining bolts. Remove fuel injector wiring harness bracket retaining bolts.
- Remove fuel rail, with fuel injectors attached, from lower intake manifold. Remove lower intake manifold bolts and nuts. Remove lower intake manifold and gasket. See Figure .