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Home >> Isuzu >> 1984 >> Impulse Standard >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 1.8L 4-CYL - VIN [B] & 1.95L 4-CYL - VIN [A] >> Removal & Installation >> Engine >> Removal (I-Mark, P'UP & Trooper II)

Removal (I-Mark, P'UP & Trooper II)

  1. Disconnect battery cables. Scribe hinge positions on hood and remove hood. Remove lower engine cover. Drain crankcase oil and cooling system.
  2. Disconnect PCV hose from air cleaner and hose from air injection pump. Remove air cleaner duct. Remove air cleaner bolts and wing nut. Lift air cleaner, disconnect TCA hose, and remove air cleaner.
  3. Disconnect TCA hose and remove manifold cover. Disconnect alternator wiring. Remove nuts securing exhaust pipe to exhaust manifold and disconnect exhaust pipe. Loosen clutch control cable adjustment nut.
  4. Disconnect heater hose to temperature control valve, if used. Disconnect oxygen sensor wiring, if used. Disconnect hose at air switching valve and vacuum switching valve, if used. Disconnect heater hoses at heater core tubes.
  5. Disconnect control cable from heater temperature control valve, remove attaching screws and remove control valve, if used. Remove left engine mount nut. Install Engine Hanger (J-26555) using exhaust manifold stud bolts.
  6. Disconnect engine ground cable. Disconnect fuel hoses at carburetor. Remove coil high-tension wire. Disconnect vacuum hose from rear of intake manifold. Disconnect canister vacuum hose, if used. Disconnect accelerator control cable from carburetor.
  7. Disconnect starter motor wiring. Disconnect temperature sensor, oil pressure switch and distributor wiring. Disconnect hose at vacuum switch, if used. Disconnect temperature switch, and ground wire from rear of intake manifold.
  8. Disconnect hose from solenoid valve, if used. Disconnect EFE heater wiring, carburetor solenoid and choke wiring. Disconnect back-up light switch and transmission switch wiring at rear of engine.
  9. Disconnect ECS hose from engine oil pan, if used. Remove right engine mount nut, raise engine slightly and remove left side engine stop plate. On 4WD models, separate engine from transmission.
  10. Discharge A/C sytem and disconnect A/C compressor lines, if used. Disconnect radiator hoses, fan shroud, radiator and fan blade assembly. Remove gearshift lever assembly from passenger compartment. Remove parking brake cable return spring and disconnect cable.
  11. Remove drive shaft and clutch cable return spring. Disconnect clutch cable and remove it from engine holder. Remove front exhaust pipe bracket from transmission. Disconnect side exhaust pipes, then remove front pipe.
  12. Disconnect speedometer cable. Raise engine slightly, and remove rear engine mount bolts. On 4WD models, remove engine from vehicle. On all other models, remove engine and transmission from vehicle.
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