AWD models: Disassembly
WARNING: This page is about a different variant/trim than selected.
- Remove drain plug, filler plug and gaskets.
- Remove main shaft oil seal from front case.CAUTION: Never damage the front case and main shaft.
- Remove front oil seal from front case.CAUTION: Never damage the front case and front drive shaft.
- Remove self-lock nut.
- Put a matching mark
on the end of main shaft. The mark should be in line with the mark
on the companion flange.
CAUTION: For the matching mark, use paint. Never damage main shaft. - Remove companion flange with a puller (A).CAUTION: Never damage the companion flange.
- Remove rear oil seal from rear case with the puller (A) [SST: KV381054S0 (J-34286)].CAUTION: Never damage the rear case.
- Remove spacer from main shaft.
- Remove front case and rear case fixing bolts, then remove harness bracket.
Bolts symbol
Quantity
13
(TORX bolt)
2
*: With harness bracket.
- Remove front case
from rear case by levering it up with a suitable tool.
CAUTION: Never damage the mating surface. - Remove snap ring
from front case.
CAUTION: Never damage front case. - Remove main shaft bearing from front case.CAUTION: Never use tools. Always remove by hand.
- Remove snap ring
from main shaft.
CAUTION: Never damage main shaft. - Remove spacer
and steel ball
from main shaft.
CAUTION: Be careful not to drop the steel ball. - Remove oil pump from main shaft.
- Remove drive chain and front drive shaft assembly.CAUTION: Never use tools. Always remove by hand.
- Remove transfer fluid temperature sensor bolt from rear case. And then, remove transfer fluid temperature sensor
.
- Remove oil cover
.
- Remove retainer from AWD solenoid harness connector.
- Remove AWD solenoid harness connector from rear case.
- Remove main shaft assembly from rear case with the drift (A) [SST: ST33052000 (--)].
- Remove snap ring
from rear case.
- Remove rear bearing from rear case.CAUTION: Never use tools. Always remove by hand.
- Remove baffle plate
from rear case.
- Remove breather tube from rear case.
- Perform inspection after disassembly. Refer to TRANSFER FRONT CASE AND REAR CASE : Inspection .