Disassembly and Assembly: Assembly
- Install valve guide (EXH), if removed.
Replace with oversized [0.2 mm (0.008 in)] valve guide (EXH).
- Using the valve guide reamer (commercial service tool) (A), ream cylinder head valve guide (EXH) hole.
Oversize (service) [0.2 mm (0.008 in)]:
: Refer to Cylinder Head .
- Heat cylinder head to 110 to 130 deg. C (230 to 266 deg. F) by soaking in heated oil (A).
- Using the valve guide drift (commercial service tool), press valve guide (EXH) from camshaft side to the dimensions as shown in the figure, above.
Projection (A)
: Refer to Cylinder Head .
WARNING: Cylinder head contains heat. When working, wear protective equipment to avoid getting burned. - Using the valve guide reamer (commercial service tool) (A), apply reamer finish to valve guide (EXH).
Standard
: Refer to Cylinder Head .
- Using the valve guide reamer (commercial service tool) (A), ream cylinder head valve guide (EXH) hole.
- Install valve seat (EXH), if removed.
Replace with oversize [0.5 mm (0.020 in)] valve seat (EXH).
- Ream cylinder head recess diameter (a) for service valve seat (EXH).
Oversize (service) [0.5 mm (0.020 in)]:
: Refer to Cylinder Head .
- Be sure to ream in circles concentric to valve guide center. This enables valve to fit correctly.
- Heat cylinder head to 110 to 130 deg. C (230 to 266 deg. F) by soaking in heated oil (A).
- Provide valve seats (EXH) cooled well with dry ice. Force fit valve seat (EXH) into cylinder head.WARNING: Cylinder head contains heat. When working, wear protective equipment to avoid getting burned.CAUTION: Avoid directly touching cold valve seats.
- Using the valve seat cutter set (commercial service tool) or valve seat grinder, finish seat to the specified dimensions. Refer to Cylinder Head .CAUTION: When using the valve seat cutter, firmly grip cutter handle with both hands. Then, press on the contacting surface all around the circumference to cut in a single drive. Improper pressure on cutter or cutting many different times may result in staged valve seat.
- Using compound, grind to adjust valve fitting.
- Check again for normal contact. Refer to Inspection .
- Ream cylinder head recess diameter (a) for service valve seat (EXH).
- Install new valve oil seals as per the following:
- Install valve.NOTE: Larger diameter valves are for intake side.
- Install oil filter (for VVEL ladder assembly) (1) in the direction shown in the figure below, if removed.
- Check that the oil filter does not protrude from the upper surface of cylinder block (2) after installation.
- Install new cylinder head gaskets.
- Install cylinder head as per the following:CAUTION:
- If cylinder head bolts are re-used, check their outer diameters before installation. Refer to Inspection .
- Before installing cylinder head, inspect cylinder head distortion. Refer to Inspection .
- Tighten cylinder head bolts in numerical order as shown in figure, below.
A
: Bank 2
B
: Bank 1
: Engine front
- Use TORX socket.
- Apply new engine oil to threads and seat surfaces of cylinder head bolts.
- Tighten all cylinder head bolts.
: 40 N.m (4.1 kg-m, 30 ft-lb)
- Tighten all cylinder head bolts (clockwise).
Angle tightening: 75 degrees
- Completely loosen all cylinder head bolts.
: 0 N.m (0 kg-m, 0 ft-lb)
CAUTION: In step "d", loosen bolts in the reverse order of that indicated in the figure. - Tighten all cylinder head bolts.
: 40.0 N.m (4.1 kg-m, 30 ft-lb)
- Tighten all cylinder head bolts (clockwise).
Angle tightening: 90 degrees
CAUTION: Check the tightening angle using the angle wrench [SST: KV10112100 (BT8653-A)] (A). Never make judgment by visual inspection.- Check tightening angle indicated on the angle wrench indicator plate.
- Tighten all cylinder head bolts again (clockwise).
Angle tightening: 90 degrees
- Install valve spring (with valve spring seat).
- Install valve spring retainer.
- Install valve collet.
- Compress valve spring with the valve spring compressor [SST: KV10116200 (J26336-A)] (A), the attachment [SST: KV10115900 (J26336-20)] (C) and the adapter [SST: KV10109220 (--)] (B). Install valve collet with a magnet hand.CAUTION: When working, take care not to damage valve lifter holes.
- Tap valve stem edge lightly with plastic hammer after installation to check its installed condition.
- Compress valve spring with the valve spring compressor [SST: KV10116200 (J26336-A)] (A), the attachment [SST: KV10115900 (J26336-20)] (C) and the adapter [SST: KV10109220 (--)] (B). Install valve collet with a magnet hand.
- Install valve lifter.
- Install it in the original position.
- Install in the reverse order of removal.