Diagnosis Procedure
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
- Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
- The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
- Be sure to wear insulating protective equipment before beginning work on the high voltage system.
- Never allow workers other than the responsible person to touch the vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
- Refer to HIGH VOLTAGE PRECAUTIONS .
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Information. A malfunction may occur if this is not observed.
- PERFORM SELF-DIAGNOSIS
WITH CONSULT
- Perform "All DTC Reading" with CONSULT.
- Check if the "P2519" is detected in "Self Diagnostic Result" of "EV/HEV".
Is P2519 detected?
YES
Perform hybrid control system diagnosis procedure. Refer to DTC DESCRIPTION .
NO
GO TO STEP 2 .
- CHECK FUSE
- Turn ignition switch is OFF.
- Pull out 10A fuse (No. 87) and check that the fuse is not blown (open).NOTE:
Refer to FUSE AND FUSIBLE LINK ARRANGEMENT for fuse layout.
Is the inspection result normal?
YES
GO TO STEP 3 .
NO
Replace the fuse after repairing the applicable circuit.
- CHECK 12V BATTERY CHARGING OUTPUT CIRCUIT - 1
Check connection status Li-ion battery (DC/DC converter) harness connector and Battery terminal with fusible link harness connector.
Is the inspection result normal?
YES
GO TO STEP 4 .
NO
Recover the connection status.
- CHECK 12V BATTERY CHARGING OUTPUT CIRCUIT - 2
Check continuity between Li-ion battery (DC/DC converter) harness connector and Battery terminal with fusible link harness connector.
Li - ion battery
(DC/DC converter)Battery terminal with
fusible linkContinuity Connector Terminal Connector Terminal T304 25 T305 6 Existed Is the inspection result normal?
YES
GO TO STEP 5 .
NO
Repair harness or connector.
- PRECONDITIONINGWARNING:
Follow the instructions below before starting the procedure.
- Disconnect high voltage circuit. Refer to HOW TO DISCONNECT HIGH VOLTAGE .
- Check voltage in high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT .
GO TO STEP 6 .
- CHECK DC/DC CONVERTER HARNESS CIRCUIT
- Remove Li-ion battery. Refer to REMOVAL AND INSTALLATION .
- Check continuity between Li-ion battery controller harness connector and DC/DC converter harness connector.
Li-ion battery controller DC/DC converter Continuity Connector Terminal Connector Terminal LB1 18 - 5 Existed - Also check harness for short to ground.
Is the inspection result normal?
YES
GO TO STEP 7 .
NO
Repair harness or connector.
- CHECK LI-ION BATTERY CONTROLLER
Check continuity between Li-ion battery controller harness connector.
Li-ion battery controller Continuity Connector Terminal Connector Terminal LB1 18 LB1 15 Not existed Is the inspection result normal?
YES
Replace DC/DC converter [Refer to DISASSEMBLY AND ASSEMBLY ] and Li-ion battery controller [Refer to DISASSEMBLY AND ASSEMBLY ].
NO
Replace Li-ion battery controller. Refer to DISASSEMBLY AND ASSEMBLY .