Transmission Assembly: Assembly

WARNING: This page is about a different variant/trim than selected.

As shown in the figure, use a drift [22 mm (0.87 in) dia. commercial service tool] to drive manual shaft oil seals into the transmission case until it is flush.
CAUTION:
- Never reuse manual shaft oil seals.
- Apply ATF to manual shaft oil seals.
  
  Fig 1: Installing Manual Shaft Oil Seals Into Transmission Case Using Drift
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install detent spring to transmission case. Tighten detent spring bolt to the specified torque.

Fig 2: Locating Detent Spring Bolt
Courtesy of NISSAN MOTOR CO., U.S.A.
Install manual shaft to transmission case.

Fig 3: Installing Manual Shaft To Transmission Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Install parking rod (1) to manual plate (2).

Fig 4: Installing Parking Rod To Manual Plate
Courtesy of NISSAN MOTOR CO., U.S.A.
Install manual plate (with parking rod) to manual shaft.

Fig 5: Installing Manual Plate To Manual Shaft
Courtesy of NISSAN MOTOR CO., U.S.A.
Install retaining pin (1) into the manual plate and manual shaft.
1. Fit pinhole of the manual plate to pinhole of the manual shaft with a pin punch.
2. Use a hammer to tap the retaining pin into the manual plate.
  CAUTION: Drive retaining pin to 2±0.5 mm (0.08±0.020 in) over the manual plate.
  
  Fig 6: Locating Retaining Pin Thickness
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install retaining pin into the transmission case and manual shaft.
1. Fit pinhole of the transmission case to pinhole of the manual shaft with a pin punch.
2. Use a hammer to tap the retaining pin into the transmission case.
  CAUTION: Drive retaining pin to 5±1 mm (0.20±0.04 in) over the transmission case.
  
  Fig 7: Locating Retaining Pin, Transmission Case And Manual Shaft
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install D-rings in reverse brake piston.

Fig 8: View Of Reverse Brake Piston And D-Ring
Courtesy of NISSAN MOTOR CO., U.S.A.
Install reverse brake piston in transmission case.

Fig 9: View Of Reverse Brake Piston And Transmission Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Install needle bearing to drum support edge surface.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 10: Locating Needle Bearing
Courtesy of NISSAN MOTOR CO., U.S.A.
Install seal rings to drum support.

Fig 11: Locating Drum Support Seal Rings
Courtesy of NISSAN MOTOR CO., U.S.A.
Install reverse brake spring retainer and reverse brake return spring in transmission case.

Fig 12: Locating Spring Retainer
Courtesy of NISSAN MOTOR CO., U.S.A.
Set the clutch spring compressor on reverse brake spring retainer and install snap ring (fixing spring retainer) in transmission case while compressing return spring.
CAUTION:
- Securely assemble them using a flat-bladed screwdriver so that snap ring tension is slightly weak.
- Be careful not to damage snap ring.
  
  Fig 13: Locating Clutch Spring Compressor And Snap Ring
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install reverse brake component part (drive plates, driven plates, dish plates, retaining plate and snap ring) in transmission case.

Fig 14: Identifying Drive Plate, Driven Plate, Dish Plate, Snap Ring And Retaining Plate
Courtesy of NISSAN MOTOR CO., U.S.A.

CAUTION: Check order of plates.
Assemble N-spring.
Install reverse brake retaining plate in transmission case.

Fig 15: View Of Drive Plate, Driven Plate, N-Spring And Transmission Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Install snap ring in transmission case.
CAUTION: Be careful not to damage snap ring.

Fig 16: Locating Snap Ring
Courtesy of NISSAN MOTOR CO., U.S.A.
Measure clearance between retaining plate and snap ring. If not within specified clearance, select proper retaining plate.
Specified clearance "A"

Standard: Refer to "REVERSE BRAKE CLEARANCE ".

Retaining plate: Refer to "REVERSE BRAKE CLEARANCE "

Fig 17: Locating Clearance Between Retaining Plate And Snap Ring
Courtesy of NISSAN MOTOR CO., U.S.A.
Install needle bearing to transmission case.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 18: Locating Needle Bearing
Courtesy of NISSAN MOTOR CO., U.S.A.
Install output speed sensor (1) to transmission case. Tighten revolution sensor bolt to the specified torque.

Fig 19: Locating Output Speed Sensor
Courtesy of NISSAN MOTOR CO., U.S.A.
CAUTION:
- Never subject it to impact by dropping or hitting it.
- Never disassemble.
- Never allow metal filings, etc. to get on the sensor's front edge magnetic area.
- Never place in an area affected by magnetism.
As shown in the figure, use the drift to drive rear oil seal into the rear extension (2WD) (A) or adapter case (AWD) (B) until it is flush.

Fig 20: Installing Drive Rear Oil Seal To Rear Extension Using Drift
Courtesy of NISSAN MOTOR CO., U.S.A.
CAUTION:
- Never reuse rear oil seal.
- Apply ATF to rear oil seal.
Install return spring (1) to parking pawl (2).

Fig 21: View Of Return Spring And Parking Pawl
Courtesy of NISSAN MOTOR CO., U.S.A.
Install parking pawl (with return spring) and pawl shaft to rear extension (2WD) or adapter case (AWD).

Fig 22: Installing Parking Pawl And Pawl Shaft To Rear Extension
Courtesy of NISSAN MOTOR CO., U.S.A.
Install parking actuator support to rear extension (2WD) or adapter case (AWD).

Fig 23: Installing Parking Actuator Support To Rear Extension
Courtesy of NISSAN MOTOR CO., U.S.A.
Install needle bearing (1) to rear extension (2WD) or adapter case (AWD).
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 24: Locating Needle Bearing And Rear Extension
Courtesy of NISSAN MOTOR CO., U.S.A.
Install rear extension assembly (2WD) or adapter case assembly (AWD) according to the following procedures.
1. 2WD
  1. Install seal rings (1) to output shaft.
    
    Fig 25: View Of Seal Rings And Output Shaft
    Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install parking gear (1) to output shaft (2).
    
    Fig 26: Installing Parking Gear To Output Shaft
    Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install output shaft in transmission case.
    CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)
    
    Fig 27: Installing Output Shaft In Transmission Case
    Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install bearing race to output shaft.
    
    Fig 28: Installing Bearing Race To Output Shaft
    Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".) to rear extension assembly as shown in the figure.
    Sealant starting point and endpoint (A) : Start and finish point shall be in the center of two bolts.
    
    Overlap width of sealant starting point and endpoint (B) : 3 - 5 mm (0.12 - 0.20 in)
    
    Sealant width (C) : 1.0 - 2.0 mm (0.04 - 0.08 in)
    
    Sealant height (C) : 0.4 - 1.0 mm (0.016 - 0.04 in)
    
    Fig 29: View Of Overlap Width Of Sealant Starting Point And Endpoint
    Courtesy of NISSAN MOTOR CO., U.S.A.
    
    CAUTION: Completely remove all moisture, oil and old sealant, etc. from the transmission case and rear extension assembly mounting surfaces.
  6. Install rear extension assembly to transmission case.
    CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly.
    
    Fig 30: Removing Rear Extension Assembly From Transmission Case
    Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Tighten rear extension assembly bolts to the specified torque.
    
    Fig 31: Locating Rear Extension Assembly Bolts
    Courtesy of NISSAN MOTOR CO., U.S.A.
2. AWD
  1. Install seal rings (1) to output shaft.
    
    Fig 32: View Of Seal Rings And Output Shaft
    Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install parking gear (1) to output shaft (2).
    
    Fig 33: Installing Parking Gear To Output Shaft
    Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install output shaft in transmission case.
    CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)
    
    Fig 34: Installing Output Shaft In Transmission Case
    Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install bearing race to output shaft.
    
    Fig 35: Installing Bearing Race To Output Shaft
    Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install gasket onto transmission case.
    CAUTION:
    Completely remove all moisture, oil and old gasket, etc. from the transmission case and adapter case assembly mounting surfaces.
    
    Never reuse gasket.
    
    Fig 36: Installing Gasket To Transmission Case
    Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install adapter case assembly to transmission case.
    CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the adapter case assembly.
    
    Fig 37: Installing Adapter Case Assembly To Transmission Case
    Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Tighten adapter case assembly bolts to the specified torque.
    
    Fig 38: Locating Adapter Case Assembly Bolts
    Courtesy of NISSAN MOTOR CO., U.S.A.
Install needle bearing in drum support.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 39: View Of Needle Bearing And Drum Support
Courtesy of NISSAN MOTOR CO., U.S.A.
Install direct clutch assembly in reverse brake.
CAUTION: Make sure that drum support edge surface and direct clutch inner boss edge surface come to almost same place.

Fig 40: Locating Direct Clutch
Courtesy of NISSAN MOTOR CO., U.S.A.
Install high and low reverse clutch assembly in direct clutch.

Fig 41: Locating High And Low Reverse Clutch Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Align the drive plate using a flat-bladed screwdriver.

Fig 42: Aligning Drive Plate Using Flat-Bladed Screwdriver
Courtesy of NISSAN MOTOR CO., U.S.A.
Install high and low reverse clutch hub, mid sun gear assembly, and rear sun gear assembly as a unit.

Fig 43: Locating Mid Sun Gear Assembly And Rear Sun Gear Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.

CAUTION: Make sure that portion "A" of high and low reverse clutch drum protrudes approximately 2 mm (0.08 in) beyond portion "B" of rear sun gear.

Fig 44: Cross-Sectional View Of Rear Sun Gear And High And Low Reverse Clutch Drum
Courtesy of NISSAN MOTOR CO., U.S.A.
Install needle bearing in rear carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 45: Removing Needle Bearing From Rear Carrier Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install bearing race in rear carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 46: Removing Bearing Race From Rear Carrier Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install rear carrier assembly in direct clutch drum.

Fig 47: Locating Rear Carrier Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install needle bearing (rear side) to mid carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 48: Removing Needle Bearing From Mid Carrier Assembly (Rear Side)
Courtesy of NISSAN MOTOR CO., U.S.A.
Install needle bearing (front side) to mid carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 49: Removing Needle Bearing From Mid Carrier Assembly (Front Side)
Courtesy of NISSAN MOTOR CO., U.S.A.
Install mid carrier assembly in rear carrier assembly.

Fig 50: Locating Mid Carrier Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install seal rings (1) to input clutch assembly.

Fig 51: Locating Input Clutch Assembly Seal Rings
Courtesy of NISSAN MOTOR CO., U.S.A.
Install needle bearing (1) to front carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 52: Locating Front Carrier Assembly Needle Bearing
Courtesy of NISSAN MOTOR CO., U.S.A.
Install input clutch assembly (with front carrier assembly and rear internal gear) (1) to transmission case.
CAUTION: Check that the needle bearing (2) is securely positioned. If the needle bearing position is misaligned, adjust it to the specified position.

Fig 53: Locating Input Clutch Assembly And Needle Bearing
Courtesy of NISSAN MOTOR CO., U.S.A.
Install 1st one-way clutch (1) to front brake hub (with under drive carrier) (2).
Check operation of 1st one-way clutch.
1. Hold 1st one-way clutch.
2. Check front brake hub for correct locking and unlocking directions.
  
  Fig 54: Locating Front Brake Hub Correct Locking And Unlocking Directions
  Courtesy of NISSAN MOTOR CO., U.S.A.
  
  CAUTION: If not shown in figure, check installation direction of 1st one-way clutch.
Install under drive carrier (with 1st one-way clutch) (1) to transmission case.

Fig 55: View Of Under Drive Carrier
Courtesy of NISSAN MOTOR CO., U.S.A.
Install snap ring (1) to transmission case.
CAUTION: Be careful not to damage snap ring.

Fig 56: Locating Transmission Case Snap Ring
Courtesy of NISSAN MOTOR CO., U.S.A.
Install front brake retaining plate (thin) (1), front brake drive plates (2), front brake driven plate (3), and front brake retaining plate (thick) (4) to transmission case.

Fig 57: View Of Front Brake Retaining Plate, Front Brake Drive And Driven Plates
Courtesy of NISSAN MOTOR CO., U.S.A.

CAUTION: Check order of plates.
Install needle bearing (1) to under drive carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 58: Locating Under Drive Carrier Assembly Needle Bearing
Courtesy of NISSAN MOTOR CO., U.S.A.
Install under drive sun gear (1) to under drive carrier assembly.

Fig 59: Locating Under Drive Sun Gear
Courtesy of NISSAN MOTOR CO., U.S.A.
Adjustment of total end play "T".
- Measure clearance between bearing race (1) and oil pump cover (2).
- Select proper thickness of bearing race so that end play is within specifications.
  
  Fig 60: Cross-Sectional View Of Total End Play
  Courtesy of NISSAN MOTOR CO., U.S.A.
1. Measure dimensions "K" and "L", and calculate dimension "J".
  
  Fig 61: Cross-Sectional View Of Distance Between Oil Pump Fitting Surface Of Transmission Case And Needle Bearing Mating Surface Of Under Drive Sun Gear
  Courtesy of NISSAN MOTOR CO., U.S.A.
  
  "J" : Distance between the oil pump fitting surface of transmission case and the needle bearing mating surface of under drive sun gear.
  
  J = K - L
  1. Measure dimension "K" between the converter housing fitting surface of transmission case and the needle bearing mating surface of under drive sun gear.
    CAUTION: Never change the straight edge installation position before the completion of "L" measurement.
    
    Fig 62: Cross-Sectional View Of Distance Between Converter Housing Fitting Surface Of Transmission Case And Needle Bearing Mating Surface Of Under Drive Sun Gear
    Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Measure dimension "L" between the converter housing fitting surface of transmission case and the oil pump fitting surface of transmission case.
  3. Measure dimension "K" and "L" in at least three places, and take the average.
  4. Calculate dimension "J".
    J = K - L
    
    Fig 63: Cross-Sectional View Of Distance Between Converter Housing Fitting Surface And Oil Pump Fitting Surface Of Transmission Case
    Courtesy of NISSAN MOTOR CO., U.S.A.
2. Measure dimensions "M1" and "M2", and calculate dimension "M".
  
  Fig 64: Checking Distance Between Transmission Case Fitting Surface Of Oil Pump And Needle Bearing On Oil Pump
  Courtesy of NISSAN MOTOR CO., U.S.A.
  
  "M" : Distance between the transmission case fitting surface of oil pump and the needle bearing on oil pump.
  
  M = M1- M2
  1. Place bearing race (1) and needle bearing (2) on oil pump assembly (3).
    
    Fig 65: View Of Bearing Race, Needle Bearing And Oil Pump Assembly
    Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Measure dimension "M1" between the transmission case fitting surface of oil pump and the end of oil pump.
    
    Fig 66: View Of Distance Between Transmission Case Fitting Surface Of Oil Pump And End Of Oil Pump
    Courtesy of NISSAN MOTOR CO., U.S.A.
    
    CAUTION: Measure dimension "M1" in at least three places, and take the average.
  3. Measure dimension "M2" between the needle bearing on oil pump and the end of oil pump.
    
    Fig 67: Identifying Distance Between Needle Bearing On Oil Pump And End Of Oil Pump
    Courtesy of NISSAN MOTOR CO., U.S.A.
    
    CAUTION: Measure dimension "M2" in at least three places, and take the average.
  4. Calculate dimension "M".
    M = M1- M2
3. Adjust total end play "T".
  
  Fig 68: Identifying Total End Play
  Courtesy of NISSAN MOTOR CO., U.S.A.
  
  T = J - M
  
  Total end play "T" : Refer to "TOTAL END PLAY ".
  - Select proper thickness of bearing race so that total end play is within specifications.
    Bearing races : Refer to "TOTAL END PLAY ".
Adjustment of front brake clearance "C".
- Measure clearance between front brake piston (1) and front brake retaining plate (2).
- Select proper thickness of front brake retaining plat so that clearance is within specifications.
  
  Fig 69: Identifying Clearance Between Front Brake Piston And Front Brake Retaining Plate
  Courtesy of NISSAN MOTOR CO., U.S.A.
1. Measure dimensions "O" and "P", and calculate dimension "N".
  
  Fig 70: Identifying Distance Between Oil Pump Fitting Surface Of Transmission Case And Front Brake Retaining Plate
  Courtesy of NISSAN MOTOR CO., U.S.A.
  
  "N" : Distance between the oil pump fitting surface of transmission case and the front brake retaining plate.
  
  N = O - P
  1. Measure dimension "O" between the converter housing fitting surface of transmission case and the front brake retaining plate.
    
    Fig 71: Identifying Distance Between Converter Housing Fitting Surface Of Transmission Case And Front Brake Retaining Plate
    Courtesy of NISSAN MOTOR CO., U.S.A.
    
    CAUTION: Never change the straight edge installation position before the completion of "P" measurement.
  2. Measure dimension "P" between the converter housing fitting surface of transmission case and the oil pump fitting surface of transmission case.
    
    Fig 72: Identifying Distance Between Converter Housing Fitting Surface Of Transmission Case And Oil Pump Fitting Surface Of Transmission Case
    Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Measure dimension "O" and "P" in at least three places, and take the average.
  4. Calculate dimension "N".
    N = O - P
2. Measure dimensions "Q1" and "Q2", and calculate dimension "Q".
  
  Fig 73: Identifying Distance Between Transmission Case Fitting Surface Of Oil Pump And Front Brake Piston
  Courtesy of NISSAN MOTOR CO., U.S.A.
  
  "Q" : Distance between the transmission case fitting surface of oil pump and the front brake piston.
  
  Q = Q1- Q2
  1. Measure dimension "Q1" between the transmission case fitting surface of oil pump and the straightedge on front brake piston.
    
    Fig 74: Identifying Distance Between Transmission Case Fitting Surface Of Oil Pump And Straightedge On Front Brake Piston
    Courtesy of NISSAN MOTOR CO., U.S.A.
    
    CAUTION: Measure dimension "M2" in at least three places, and take the average.
  2. Measure dimension "Q2" of the straightedge.
    
    Fig 75: Identifying Straightedge Dimension
    Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Calculate dimension "Q".
    Q = Q1- Q2
3. Adjust front brake clearance "C".
  
  Fig 76: Identifying Front Brake Clearance
  Courtesy of NISSAN MOTOR CO., U.S.A.
  
  C = N-Q
  
  Front brake clearance "C" : Refer to "FRONT BRAKE CLEARANCE ".
  - Select proper thickness of retaining plate so that front brake clearance is within specifications.
    Retaining plate : Refer to "FRONT BRAKE CLEARANCE ".
Remove under drive sun gear (1) from under drive carrier assembly.

Fig 77: Locating Under Drive Sun Gear
Courtesy of NISSAN MOTOR CO., U.S.A.
Install needle bearing (1) to under drive sun gear.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 78: Removing Needle Bearing From Under Drive Sun Gear
Courtesy of NISSAN MOTOR CO., U.S.A.
Install O-ring (1) to oil pump assembly.

Fig 79: Locating Oil Pump Assembly O-Ring
Courtesy of NISSAN MOTOR CO., U.S.A.
Install seal ring (1) to oil pump assembly.

Fig 80: Locating Oil Pump Assembly Seal Ring
Courtesy of NISSAN MOTOR CO., U.S.A.
Install bearing race (1) to oil pump assembly.

Fig 81: Locating Oil Pump Assembly Bearing Race
Courtesy of NISSAN MOTOR CO., U.S.A.
Install under drive sun gear (with needle bearing) (1) to oil pump assembly (2).

Fig 82: Locating Under Drive Sun Gear And Oil Pump Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install oil pump assembly (with under drive sun gear) to transmission case.
CAUTION: Apply ATF to oil pump bearing.

Fig 83: Installing Oil Pump Assembly To Transmission Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Apply recommended sealant to oil pump assembly as shown in the figure.
: Genuine RTV silicone sealant or equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".

CAUTION: Completely remove all moisture, oil and old sealant, etc. from the oil pump mounting bolts and oil pump mounting bolt mounting surfaces.

Fig 84: Locating Oil Pump Mounting Bolt
Courtesy of NISSAN MOTOR CO., U.S.A.
Tighten oil pump bolts to the specified torque.

Fig 85: Locating Oil Pump Assembly And Transmission Case Bolts
Courtesy of NISSAN MOTOR CO., U.S.A.
Install O-ring to input clutch assembly.

Fig 86: Locating O-Ring And Input Clutch Assembly
Courtesy of NISSAN MOTOR CO., U.S.A.
Install converter housing to transmission case, and tighten converter housing bolts to the specified torque.

Fig 87: Locating Converter Housing And Transmission Case Bolts
Courtesy of NISSAN MOTOR CO., U.S.A.
Connect TCM connector (A) to joint connector.

Fig 88: Locating TCM Connector
Courtesy of NISSAN MOTOR CO., U.S.A.
Install joint connector (1) to the control valve & TCM.
CAUTION: Apply ATF to O-ring of joint connector.

Fig 89: Installing Joint Connector To Control Valve And TCM
Courtesy of NISSAN MOTOR CO., U.S.A.
Install the control valve & TCM (1) to transmission case.

Fig 90: Removing Control Valve And TCM From Transmission Case
Courtesy of NISSAN MOTOR CO., U.S.A.
CAUTION:
- Make sure that input speed sensor securely installs input speed sensor holes (A).
- Hang down output speed sensor harness toward outside so as not to disturb installation of the control valve & TCM.
- Adjust joint connector of the control valve & TCM to terminal hole of transmission case.
  
  Fig 91: Locating Speed Sensor Holes
  Courtesy of NISSAN MOTOR CO., U.S.A.
- Assemble it so that manual valve cutout is engaged with manual plate projection.
  
  Fig 92: View Of Manual Valve And Manual Plate
  Courtesy of NISSAN MOTOR CO., U.S.A.

Install bolts and clip (1) to the control valve & TCM. Tighten bolt (E) to the specified torque before tightening the other than bolts.

Fig 93: Locating Control Valve And TCM Bolts And Clips

Courtesy of NISSAN MOTOR CO., U.S.A.

BOLT SYMBOL REFERENCE CHART

Bolt symbol

Length mm (in)

Number of bolts

43 (1.69)

40 (1.57)

54 (2.13)

50 (1.97)

E⁽¹⁾

50 (1.97)

⁽¹⁾	Reamer bolt

Connect output speed sensor connector (A).
Engage output speed sensor harness with terminal clips.

Fig 94: Locating Speed Sensor Connector Terminal Clips
Courtesy of NISSAN MOTOR CO., U.S.A.
Pull down joint connector (1).
CAUTION: Be careful not to damage connector.

Fig 95: Pulling Down Joint Connector
Courtesy of NISSAN MOTOR CO., U.S.A.
Install snap ring (1) to joint connector (2).

Fig 96: Installing Snap Ring To Joint Connector
Courtesy of NISSAN MOTOR CO., U.S.A.
Install magnets (1) in oil pan.
Install oil pan gasket to transmission case.
CAUTION:
- Never reuse oil pan gasket.
- Install it in the direction to align hole positions.
- Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
  
  Fig 97: View Of Magnets And Oil Pan
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install oil pan (2) and clips (1) to transmission case.

Fig 98: Locating Oil Pan Mounting Bolts
Courtesy of NISSAN MOTOR CO., U.S.A.
CAUTION:
- Be careful not to pinch harnesses.
- Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
Tighten oil pan mounting bolts to the specified torque in numerical order shown in the figure after temporarily tightening them. Tighten oil pan mounting bolts to the specified torque.

Fig 99: Oil Pan Mounting Bolts Tightening Sequence
Courtesy of NISSAN MOTOR CO., U.S.A.

CAUTION: Never reuse oil pan mounting bolts.
Install drain plug to oil pan. Tighten drain plug to the specified torque.
CAUTION: Never reuse drain plug gasket.
Pour ATF into torque converter.
- Approximately 2 liter (2-1/8 US qt, 1-3/4 Imp qt) of ATF is required for a new torque converter.
- When reusing old torque converter, add the same amount of ATF as was drained.
  
  Fig 100: Pouring ATF Into Torque Converter
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install torque converter while aligning notches of torque converter with notches of oil pump.
CAUTION: Install torque converter while rotating it.

Fig 101: Installing Torque Converter
Courtesy of NISSAN MOTOR CO., U.S.A.
Measure dimension "A" to make sure that torque converter is in proper position.

Fig 102: Checking Dimension Between End Of Converter Housing And Torque Converter
Courtesy of NISSAN MOTOR CO., U.S.A.

Dimension "A" : Refer to "TORQUE CONVERTER ".