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BRAKE ACTUATOR ASSY (W/VSC) (From July, 2003): Replacement

WARNING: This page is about a different car, the 2004 Lexus ES 330. However, it is still accessible from the selected car via links, so may be relevant.
  1. DRAIN BRAKE FLUID 
    NOTE: Wash off the brake fluid immediately if it comes into contact with a painted surface.
  2. REMOVE BRAKE ACTUATOR WITH BRACKET 
    1. Using SST, disconnect the 6 brake lines from the actuator.

      SST 09023-00100

    2. Fig 1: Disconnecting Brake Lines From Actuator
      G00903589Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Use tags or make a memo to identify the place to reconnect.
      Fig 2: Identifying Place To Reconnect
      G00903590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the actuator connector.
      Fig 3: Disconnecting Actuator Connector
      G00903591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 3 nuts and brake actuator with bracket.
      Fig 4: Removing Nuts And Brake Actuator With Bracket
      G00903592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE BRAKE ACTUATOR ASSY 
    1. Remove the 2 nuts and brake actuator from the bracket.
  4. INSTALL BRAKE ACTUATOR ASSY 
    1. Install the brake actuator to the bracket with the 2 nuts.

      Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf) 

  5. INSTALL BRAKE ACTUATOR WITH BRACKET 
    1. Install the brake actuator with the 3 nuts.

      Torque: 19 N.m (194 kgf.cm, 14 ft.lbf) 

    2. Fig 5: Installing Brake Actuator With Nuts
      G00903593Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the brake actuator connector.
    4. Using SST, connect the each brake line to the correct position of brake actuator, as shown in Fig 6.

      SST 09023-00100

      Torque: 15 N.m (155 kgf.cm, 11 ft.lbf) 

      Fig 6: Connecting Brake Lines
      G00903594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. FILL RESERVOIR WITH BRAKE FLUID 
  7. BLEED MASTER CYLINDER (SEE  BLEEDING BRAKE SYSTEM  ) 

    SST 09023-00100

  8. BLEED BRAKE LINE (SEE  BLEEDING BRAKE SYSTEM  ) 
  9. BLEED BRAKE ACTUATOR ASSY (W/VSC) (SEE  BLEEDING BRAKE SYSTEM  ) 

    SST 09992-00242, 09992-00350

  10. CHECK FLUID LEVEL IN RESERVOIR (SEE  BLEEDING BRAKE SYSTEM  ) 
  11. CHECK BRAKE FLUID LEAKAGE 
  12. CHECK OPERATION OF BRAKE ACTUATOR (SEE  ON-VEHICLE INSPECTION   )