BRAKE ACTUATOR ASSY (W/VSC) (From July, 2003): Replacement
WARNING: This page is about a different car, the 2004 Lexus ES 330. However, it is still accessible from the selected car via links, so may be relevant.
- DRAIN BRAKE FLUID NOTE: Wash off the brake fluid immediately if it comes into contact with a painted surface.
- REMOVE BRAKE ACTUATOR WITH BRACKET
- Using SST, disconnect the 6 brake lines from the actuator.
SST 09023-00100
- Use tags or make a memo to identify the place to reconnect.
- Disconnect the actuator connector.
- Remove the 3 nuts and brake actuator with bracket.
- Using SST, disconnect the 6 brake lines from the actuator.
- REMOVE BRAKE ACTUATOR ASSY
- Remove the 2 nuts and brake actuator from the bracket.
- INSTALL BRAKE ACTUATOR ASSY
- Install the brake actuator to the bracket with the 2 nuts.
Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)
- Install the brake actuator to the bracket with the 2 nuts.
- INSTALL BRAKE ACTUATOR WITH BRACKET
- Install the brake actuator with the 3 nuts.
Torque: 19 N.m (194 kgf.cm, 14 ft.lbf)
- Connect the brake actuator connector.
- Using SST, connect the each brake line to the correct position of brake actuator, as shown in Fig 6.
SST 09023-00100
Torque: 15 N.m (155 kgf.cm, 11 ft.lbf)
- Install the brake actuator with the 3 nuts.
- FILL RESERVOIR WITH BRAKE FLUID
- BLEED MASTER CYLINDER (SEE BLEEDING BRAKE SYSTEM
)
SST 09023-00100
- BLEED BRAKE LINE (SEE BLEEDING BRAKE SYSTEM )
- BLEED BRAKE ACTUATOR ASSY (W/VSC) (SEE BLEEDING BRAKE SYSTEM
)
SST 09992-00242, 09992-00350
- CHECK FLUID LEVEL IN RESERVOIR (SEE BLEEDING BRAKE SYSTEM )
- CHECK BRAKE FLUID LEAKAGE
- CHECK OPERATION OF BRAKE ACTUATOR (SEE ON-VEHICLE INSPECTION )