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Home >> Hyundai >> 2021 >> Veloster Turbo R-Spec >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Intake And Exhaust System - 1.6L >> Intercooler >> Repair Procedures >> Removal And Installation

Removal And Installation

  1. Disconnect the battery negative terminal.
  2. Remove the air cleaner assembly.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  3. Remove the engine room under cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE ROOM UNDER COVER ")

  4. Remove the intercooler inlet hoses & pipe.

    Tightening torque: 

    4.9 - 6.8 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.0 lb-ft)

    1. Intercooler outlet hose (A)
    2. Boost pressure sensor (BPS) (B)
    3. RCV solenoid hose (C)
    G13052246Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • It is allowed to plaster cleaning liquid or alcohol on the connecting surfaces of hose and pipe, but all kinds of oil is prohibited.
    • The marking of hose must be in line with the stopper of the throttle body.
    • The band must be located on the position mark of hose and must not run over it.
    • Tighten the torque control cap until it separated. If a torque control cap has already removed, tighten the screw at the specified torque.
  5. Remove the intercooler inlet hose & pipe (A).

    Tightening torque 

    Bolt:

    18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

    Clamp:

    4.9 - 6.8 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.0 lb-ft)

    G13052247Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • It is allowed to plaster cleaning liquid or alcohol on the connecting surfaces of hose and pipe, but all kinds of oil is prohibited.
    • The groove of hose must be in line with the protrusion of the pipe.
    • The band must be located on the position mark of hose and must not run over it.
    • Tighten the torque control cap until it separated. If a torque control cap has already removed, tighten the screw at the specified torque.
  6. Remove the front bumper.

    (Refer to Body - "FRONT BUMPER ")

  7. Remove the inter cooler mounting bolts (A).

    Tightening torque: 

    6.8 - 10.7 N.m (0.7 - 1.1 kgf.m, 5.0 - 7.9 lb-ft)

    [LH]

    G13052248Courtesy of HYUNDAI MOTOR AMERICA

    [RH]

    G13052249Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the inter cooler assembly (A).
    G13052250Courtesy of HYUNDAI MOTOR AMERICA
  9. Install in the reverse order of replacement.