Removal And Installation

Remove the engine cover.
(Refer to Engine and Transaxle Assembly - "ENGINE COVER ")
Disconnect the battery negative terminal.
Disconnect the engine wiring connector and harness clamp and disconnect the wiring from intake manifold.

Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the reservoir tank water hose (A).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the water pipe and pipe mounting bracket (A).

Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the PCV (Positive crankcase ventilation) hose (A) and the PCSV (Purge control solenoid valve) (B).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the intercooler outlet hose (A).
Tightening torque:

4.9 - 6.8 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.0 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Remove the ETC module bolts.
(Refer to Engine Control/Fuel System - "ELECTRONIC THROTTLE CONTROL (ETC) ")
Disconnect the vacuum hose (A).

Courtesy of HYUNDAI MOTOR AMERICA

Remove the intake manifold (A) with the gasket.

Tightening torque:

18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA

NOTE:

Remove the oil cooler hose mounting bolt (A) when removing.

Tightening torque:

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 13.7 - 17.4 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA

NOTE:

When installing, replace with new gaskets.
When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.

Fig 1: Intake Manifold Bolts And Nuts Tightening Sequence
Courtesy of HYUNDAI MOTOR AMERICA