Removal And Installation

Remove the engine cover.
(Refer to Engine and Transaxle Assembly - "ENGINE COVER ")
Disconnect the battery negative terminal.
Remove the air cleaner assembly.
(Refer to Intake and Exhaust System - "AIR CLEANER ")
Remove the front muffler.
(Refer to Intake and Exhaust System - "MUFFLER ")
Remove the intercooler inlet hoses & pipe (A).
Tightening torque

Bolt:

19.6 - 26.4 N.m (2.0 - 2.7 kgf.m, 14.4 - 19.5 lb-ft)

Clamp:

4.9 - 6.8 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.0 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
NOTE:
- It is allowed to plaster cleaning liquid or alcohol on the connecting surfaces of hose and pipe, but all kinds of oil is prohibited.
- The groove of hose must be in line with the protrusion of the pipe.
- The band must be located on the position mark of hose and must not run over it.
- Tighten the torque control cap until it separated. If a torque control cap has already removed, tighten the screw at the specified torque.
Remove the WGT control actuator (EWGA) connector (A).

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Remove the intake pipe stay (A).
Tightening torque

M8 Bolt:

18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

M10 Bolt:

29.4 - 34.3 N.m (3.0 - 3.5 kgf.m, 21.6 - 25.3 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA

Courtesy of HYUNDAI MOTOR AMERICA
Remove the intake pipe (A) and gasket.
Tightening torque

Bolt:

29.4 - 39.2 N.m (3.0 - 4.0 kgf.m, 21.6 - 28.9 lb-ft)

Nut:

35.3 - 41.1 N.m (3 6 - 4.2 kgf.m, 26.0 - 30.3 lb-ft)

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Remove the turbo charger water pipe & hose (A).
Tightening torque

Flange Bolt:

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

Eye Nut:

26.4 - 32.3 N.m (2.7 - 3.3 kgf.m, 19.5 - 32.3 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Remove the turbo manifold module heat protect (A).
Tightening torque:

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

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NOTE:
- When installing, temporarily tighten the bolt and then completely tighten to specified torque.
Remove the warm - up catalytic converter (WCC) (A).
Tightening torque:

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

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Remove the turbo charger oil feed pipe (A).
Tightening torque

M6 Bolt:

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

Eye Nut:

11.8 - 17.6 N.m (1.2 - 1.8 kgf.m, 8.7 - 41.1 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA

Courtesy of HYUNDAI MOTOR AMERICA
NOTE:
- When installing, completely remove the oil from assembly part and be careful not to enter any dust.
- When installing the eye bolt, be careful to not contact with the stopper to the compressor housing.
Remove the turbo charger oil drain pipe (A).
Tightening torque:

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft

Courtesy of HYUNDAI MOTOR AMERICA
NOTE:
- When installing, completely remove the oil from assembly part.
Remove the turbo manifold module stay (A).
Tightening torque:

49.0 - 53.9 N.m (5.0 - 5.5 kgf.m, 36.1 - 39.7 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
NOTE:
- When installing, temporarily tighten the bolt in picture order and completely tighten the bolt as specified torque in order.
Remove the turbo manifold module (A) and gasket.
Tightening torque:

35.3 - 41.1 N.m (3.6 - 4.2 kgf.m, 26.0 - 30.3 lb-ft)

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NOTE:
- When installing, you should assemble it toward the coating side (black).
- When installing, temporarily tighten the nut in picture order and completely tighten the bolt as specified torque in order.
  
  Fig 1: Exhaust Manifold Bolts And Nuts Tightening Sequence
  Courtesy of HYUNDAI MOTOR AMERICA
Install in the reverse order of replacement.
CAUTION:
- When installing, replace with a new gasket.
- If the oil feed pipe and hose is damaged, the turbocharger could be damaged because turbocharger oil supply is not good. Be careful to not crush.