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Home >> Hyundai >> 2021 >> Tucson Ultimate, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine Cooling System - 2.0L) >> Radiator >> Repair Procedures >> Removal And Installation

Removal And Installation

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  1. Loosen the drain plug and drain the engine coolant.

    (Refer to Cooling System - "COOLANT ")

  2. Remove the cooling fan.

    (Refer to Cooling System - "COOLING FAN ")

  3. Remove the front bumper cover.

    (Refer to Body - "FRONT BUMPER COVER ")

  4. Remove the air duct shield (A).
  5. Remove the radiator upper air guard (B).

    Tightening Torque: 

    3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

    G13016799Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the air guards (A).

    [RH] 

    G13016800Courtesy of HYUNDAI MOTOR AMERICA

    [LH] 

    G13016801Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the radiator upper mounting brackets (A).

    Tightening Torque: 

    7.8 ~ 11.7 N.m (0.8 ~ 1.2 kgf.m, 5.7 ~ 8.6 lb-ft)

    [RH] 

    G13016802Courtesy of HYUNDAI MOTOR AMERICA

    [LH] 

    G13016803Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the over flow hose (A).
    G13016804Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the radiator upper hose (A).
    G13016805Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the radiator lower hose (A).
    G13016806Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the A/C condenser from the radiator assembly and then lift up the radiator assembly (A).
    G13016807Courtesy of HYUNDAI MOTOR AMERICA
  12. Install in the reverse order of removal.
  13. Fill the radiator with coolant and check for leaks.
    NOTE:
    • Bleed air from the cooling system.
    • Start engine and let it run until it warms up. (Until the radiator fan operates 3 or 4 times.)
    • Turn off engine. Check the coolant level and add coolant if needed. This will allow trapped air to be removed from the cooling system.
    • Put the radiator cap on tightly, then run engine again and check for leaks.